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Page 21

XP21 SERIES

8. Disconnect the manifold hose from the vacuum pump

and connect it to an inverted cylinder of HFC

*

410A

positioned to deliver liquid refrigerant. Open the mani­
fold gauge valve 1 to 2 psig in order to release the va­
cuum in the line set and indoor unit.

9. Perform the following:

Close manifold gauge valves.

Shut off HFC

*

410A cylinder.

Slowly open the service valves.

Refer to the charging sticker on the unit to com­
plete the outdoor unit installation.

Charging 

The XP21 unit is factory-charged with enough HFC-410A
refrigerant to accommodate a 15-foot length of refrigerant
piping. Charge should be checked and adjusted using the
tables provided on the charging procedure sticker on the
unit access panel. Detailed information is given in the
XP21 Installation and Service Procedures manual, which
is available on DaveNet.

Heat Pump Control -- Defrost Operation 

A full description of the heat pump control can be found in
the detailed installation and service procedure manual
available on DaveNet. The defrost termination pins (E47)
must be set on the heat pump control prior to starting the
system to ensure proper defrost operation.

The heat pump control (A175) measures differential tem­
peratures to detect when the system is performing poorly
because of frost build-up on the outdoor coil. The heat
pump control self-calibrates when the defrost system
starts and after each system defrost cycle. The heat pump
control monitors ambient temperature, outdoor coil tem­
perature, and total run-time to determine when a defrost
cycle is required. The coil temperature sensor is designed
with a spring clip to allow mounting to the outside coil tub­
ing. The location of the coil sensor is important for proper
defrost operation.

NOTE -

 The heat pump control accurately measures the

performance of the system as frost accumulates on the
outdoor coil. This typically will translate into longer running
time between defrost cycles as more frost accumulates on
the outdoor coil before the heat pump control initiates de­
frost cycles.

Homeowner Information

CAUTION

Before attempting to perform any service or mainte­
nance, turn the electrical power to unit OFF at discon­
nect switch.

In order to ensure peak performance, your system must be
properly maintained. Clogged filters and blocked airflow
prevent your unit from operating at its most efficient level.
The system should be inspected and serviced before each
cooling and heating season by a licensed professional
HVAC service technician (or equivalent).

Heat Pump Operation

Your new Lennox heat pump has several characteristics
that you should be aware of:

Heat pumps satisfy heating demand by delivering large
amounts of 

warm

 air into the living space. This is quite

different from gas‐ or oil‐fired furnaces or an electric fur­
nace which deliver lower volumes of considerably 

hotter

air to heat the space.

Do not be alarmed if you notice frost on the outdoor coil
in the winter months. Frost develops on the outdoor coil
during the heating cycle when temperatures are below
45

°

F (7

°

C). An electronic control activates a defrost

cycle lasting 5 to 15 minutes at preset intervals to clear
the outdoor coil of the frost.

During the defrost cycle, you may notice steam rising
from the outdoor unit. This is a normal occurrence. The
thermostat may engage auxiliary heat during the defrost
cycle to satisfy a heating demand; however, the unit will
return to normal operation at the conclusion of the de­
frost cycle.

Summary of Contents for XP21 Series

Page 1: ...nd service must be performed by a licensed professional installer or equivalent or service agency CAUTION Before attempting to perform any service or mainte nance turn the electrical power to unit OFF...

Page 2: ...18 1 2 470 8 203 1 25 4 7 16 113 LIQUID LINE INLET VAPOR LINE INLET ELECTRICAL INLETS BASE WITH ELONGATED LEGS SIDE VIEW ACCESS VIEW DISCHARGE AIR 37 940 024 THRU 036 47 1194 048 AND 060 16 7 8 429 8...

Page 3: ...nts from dryers water heaters and furnaces should be directed away from the outdoor unit Prolonged exposure to exhaust gases and the chemicals contained within them may cause condensation to form on t...

Page 4: ...ze barrier at least the same height and width as out door unit Install barrier 24 inches 610 mm from the sides of the unit in the direction of prevailing winds 24 610 WIND BARRIER PREVAILING WINTER WI...

Page 5: ...efore unit start up to pre vent compressor damage as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take c...

Page 6: ...wires between the thermostat and the furnace air handler con trol and four wires between the outdoor unit and the furnace air handler control When a thermostat cable with more than four wires is used...

Page 7: ...E TARGET 40 DEGREE TARGET DEFAULT 55 50 45 40 55 50 45 40 55 50 45 40 55 50 45 40 DEGREE TARGET 100 90 DEGREE TARGET 70 DEGREE TARGET 50 DEGREE TARGET 90F 70F 50F TARGET 90F 70F 50F 90F 70F 50F 100F 9...

Page 8: ...d up on the fan blade and orifice ring is when the outdoor ambient is below 35 F and the unit is OFF for more than 30 minutes PREVIOUS TERMINATION TEMPERATURE TERMINATION TEMPERATURE FOR NEXT DEFROST...

Page 9: ...t s o r f e d l l i w n o i t a n i m r e t g n i t t e s 1 J e h t w o l l o f m u m i x a M E T O N r o f d e w o l l a e m i t s e t u n i m 4 1 s i t s o r f e d See table on Page 10 Next defrost...

Page 10: ...eached the specified defrost termination temperature in less than 14 minutes Termination temperature set on outdoor control is 50 F 70 F 90 F or 100 F Defrost for 14 minute maximum without the coil te...

Page 11: ...isplay optional 2 R to L connection is required for this model when using the ComfortSense 7000 catalog number Y0349 only Resistor Kit catalog number 47W97 required and ordered separately 3 Air handle...

Page 12: ...tage operation 5 Cut loop jumper clippable wire Short DS to R for Humiditrol applications This will slow the outdoor unit s fan speed to a specific RPM A wire must be installed between the DS terminal...

Page 13: ...nox units charged with HFC 410A refrigerant Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog the expansion device and reduce sys tem performance and capaci...

Page 14: ...oor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVI...

Page 15: ...itrogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refrigerant lines...

Page 16: ...ater saturated cloths under the valve body to protect the base paint 4FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on th...

Page 17: ...KIT MATCH UPS AND APPLICATION INFORMATION A REMOVE THE FIELD PROVIDED FITTING THAT TEMPORARILY RECON NECTED THE LIQUID LINE TO THE INDOOR UNIT S DISTRIBUTOR AS SEMBLY B INSTALL ONE OF THE PROVIDED TEF...

Page 18: ...der of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the lin...

Page 19: ...ge caused by deep vacuum operation will void warranty OUTDOOR UNIT TO VAPOR SERVICE VALVE TO LIQUID LINE SERVICE VALVE MICRON GAUGE VACUUM PUMP A34000 1 4 SAE TEE WITH SWIVEL COUPLER 500 MANIFOLD GAUG...

Page 20: ...30 minutes minimum at the deep vacuum level Deep Vacuum Gauge Response and System Conditions FIGURE 19 Triple Evacuation Method The triple evacuation method should only be used when system does not c...

Page 21: ...ting to the outside coil tub ing The location of the coil sensor is important for proper defrost operation NOTE The heat pump control accurately measures the performance of the system as frost accumul...

Page 22: ...els must be in place any time the unit is in operation If you are unsure about the filter required for your system call your Lennox dealer for assistance IMPORTANT Sprinklers and soaker hoses should n...

Page 23: ...unit 3 Check the cleanliness of indoor blower and clean blower if necessary 4 Inspect the indoor coil drain pans and condensate drains for rust debris obstructions leaks or cracks Pour water in pans...

Page 24: ...ies with Y2 out terminal on the outdoor control 5 Cycle main power ON 6 Allow pressures and temperatures to stabilize before taking any reading may take up to 10 minutes 7 Record all of the readings f...

Page 25: ...st Stage Expected results during Y2 demand toggle switch ON Y2 Second Stage Compressor Voltage Same Same Amperage Higher Higher Condenser Fan motor Amperage Same or Higher Same or Higher Temperature A...

Page 26: ...ure Return Air Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information o...

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