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Page 11

TP SERIES

System Operation

The outdoor unit and indoor blower cycle on demand from
the room thermostat.  When the thermostat blower switch
is in the 

ON

 position, the indoor blower operates

continuously.

HIGH PRESSURE SWITCHES (S4 AND S7)

These units are equipped with a auto‐reset high pressure
switch (single-pole, single-throw) which is located on the
discharge line. The switch shuts off the compressor when
discharge pressure rises above the factory setting. 

High

Pressure

 (auto reset) - trip at 640 psig, reset at 512 psig.

LOSS-OF-CHARGE SWITCH (S24)

These units are equipped with a loss-of-charge switch that
is located on the liquid line. The switch is a SPST,
auto-reset switch that is normally closed. The switch
opens at 40 psi and closes at 90 psi.

Defrost System

The defrost system includes a defrost thermostat and a
defrost control.

DEFROST THERMOSTAT

The defrost thermostat is located on the liquid line between
the check/expansion valve and the distributor on each coil.
When the defrost thermostat senses 42°F (5.5°C) or
cooler, its contacts close and send a signal to the defrost
control board to start the defrost timing. It also terminates
defrost when the liquid line warms up to 70°F (21°C).

DEFROST CONTROL

The defrost control board includes the combined functions
of a time/temperature defrost control, defrost relay, time
delay, diagnostic LEDs, and a terminal strip for field wiring
connections.

The control provides automatic switching from normal
heating operation to defrost mode and back. During
compressor cycle (defrost thermostat is closed, calling for
defrost), the control accumulates compressor run times at
30, 60, or 90 minute field adjustable intervals. If the defrost
thermostat is closed when the selected compressor run
time interval ends, the defrost relay is energized and
defrost begins.

Each timing pin selection provides a different accumulated
compressor run time period for one defrost cycle. This time
period must occur before a defrost cycle is initiated. The
defrost interval can be adjusted to 30 (T1), 60 (T2), or 90
(T3) minutes. The maximum defrost period is 14 minutes
and cannot be adjusted.

NOTE — Defrost control part number is listed near the P1
timing pins.

Units with defrost control 

100269-02

: The factory

default defrost interval is 60 minutes.

Units with defrost control 

100269-04 or higher

: The

factory default defrost interval is 90 minutes.

If the timing selector jumper is missing, the defrost control
defaults to a 90-minute defrost interval.

Defrost Control Board

DEFROST CONTROL TIMING PINS

24V TERMINAL
STRIP
CONNECTIONS

DIAGNOSTIC
LEDS

HIGH PRESSURE

SWITCH

TEST

PINS

FIELD SELECT

TIMING PINS

REVERSING

VALVE

DEFROST

THERMOSTAT

LOSS-OF-CHARGE

SWITCH

COMPRESSOR

DELAY PINS

S4

S24

SERVICE LIGHT
CONNECTIONS

Figure 5. Outdoor Unit Defrost Control Board

A TEST option is provided for troubleshooting. 

The TEST

mode may be started any time the unit is operating in
the heating mode and the defrost thermostat is closed
or jumpered. 

If the jumper is in the TEST position at

power‐up, the control will ignore the test pins. When the
jumper is placed across the TEST pins for two seconds,
the control will enter the defrost mode. If the jumper is
removed before an additional 5-second period has
elapsed (7 seconds total), the unit will remain in defrost
mode until the defrost thermostat opens or 14 minutes
have passed. If the jumper is not removed until after the
additional 5-second period has elapsed, the defrost will
terminate and the test option will not function again until the
jumper is removed and re-applied.

COMPRESSOR DELAY

The defrost board has a field-selectable function to reduce
occasional sounds that may occur while the unit is cycling
in and out of the defrost mode. When the compressor
delay jumper is removed, the compressor will be cycled off
for 30 seconds going in and out of the defrost mode.

NOTE — The 30‐second compressor feature is ignored
when the TEST pins have been jumpered.

TIME DELAY

The timed-off delay is five minutes long. The delay helps
protect the compressor from short-cycling in case the
power to the unit is interrupted or a pressure switch opens.
The delay is bypassed by placing the timer select jumper
across the TEST pins for 0.5 seconds.

NOTE — The board must have a thermostat demand for
the bypass function.

Summary of Contents for T-Class TPA090S4S

Page 1: ...aller or equivalent or a service agency INSTALLATION INSTRUCTIONS T CLASSt TPA Series 7 5 AND 10 TON HEAT PUMPS 7 5 TO 10 TONS 506148 01 12 2015 Supersedes 10 2011 Table of Contents Shipping and Packing List 1 Outdoor Unit 1 Unit Dimensions Corner Weights and Center of Gravities 2 Unit Plumbing Parts Arrangement 3 Unit Control Box Components Arrangement 4 Model Number Identification 4 Rigging the ...

Page 2: ...NG HOLES For Rigging FRONT VIEW TOP VIEW FORKLIFT SLOTS Both Sides SIDE VIEW 1108 48 3 4 1238 3 1 2 89 1149 FF EE INLET AIR INLETAIR B B AA CC DD CENTER OF GRAVITY ELECTRICAL INLETS Above Refrigerant Lines OUTDOOR FAN GUARDS INLETAIR BASE ELECTRICAL INLETS Above Refrigerant Lines OPTIONAL HAIL GUARD Field Installed All Coil Sides Not used with Coil Guard OPTIONAL HAIL GUARD Field Installed All Coi...

Page 3: ...PRESSURE SWITCH S4 LOSS OF CHARGE SWITCH S24 CTXV SENSING BULB CHECK EXPANSIVE VALVE CTXV DEFROST SWITCH LOCATION S6 TPA120S4S LIQUID LINE BI FLOW DRIER LOSS OF CHARGE SWITCH S24 COMPRESSOR HIGH PRESSURE SWITCH S4 SUCTION LINE SERVICE VALVE LIQUID LINE SERVICE VALVE COIL REVERSING VALVE CTXV SENSING BULB CTXV SENSING BULB DEFROST SWITCH LOCATION S6 DEFROST SWITCH LOCATION S9 ...

Page 4: ...n 3 3rd Revision Voltage Y 208 230V 3 phase 60hz G 460V 3 phase 60hz J 575V 3 phase 60hz Refrigerant Type 4 R 410A Refrigerant Circuits S Single Circuit Part Load Capability N Single Stage Compressor Rigging the Unit for Lifting Rig the unit for lifting by attaching four cables to the holes in the base rail of the unit as illustrated in figure 5 1 Remove protective packaging before rigging the uni...

Page 5: ...efer to table 1 for field fabricated refrigerant line sizes for runs up to 50 linear feet 15 m Table 1 Refrigerant Line Sizes for Runs Up to 50 Linear Feet Unit Liquid Line Suction Line TPA 090 5 8 16 mm 1 3 8 35 mm TPA 120 5 8 16 mm 1 3 8 35 mm Refrigerant Line Limitations You may install the unit in applications that have line set lengths of up to 50 linear feet 15 m with refrigerant line sizes ...

Page 6: ...ted by sunlight drafts or vibrations Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated THERMOSTAT 5 FEET 1 5M INSTALL THERMOSTAT TYPICAL CONTROL WIRING TPA HEAT PUMP C1 W1 C R C1 C RO TAA AIR HANDER Y1 C R A2 THERMOSTAT RT2 REMOTE SENSOR S2 S1 W2 W W2 W1 W2 3 4 NOTE FOR PROPER VOLTAGES SELECT THERMOSTAT WIRE CONTROL WIRES GAUGE PER TABLE ABOVE...

Page 7: ...Page 7 TP SERIES Figure 3 TPA090S4S and TPA120S4S G J M and Y Voltages Typical Wiring Diagram ...

Page 8: ...erences could mean that the system is not properly charged or that a problem exists with some component in the system 3 Switch to heating mode to confirm normal operating pressures Let the system stabilize at least 10 minutes then compare the pressure obtained from the connected gauges to the normal operating pressures heating mode in table 5 4 Verify the charge as described in the approach method...

Page 9: ...18 C 231 128 243 130 239 132 239 132 75 F 24 C 265 130 281 133 289 135 289 135 85 F 29 C 310 131 325 136 322 137 322 137 95 F 35 C 358 134 372 139 370 140 370 140 105 F 41 C 410 137 427 140 422 142 422 142 115 F 46 C 467 140 478 142 480 145 480 145 125 F 52 C 551 146 548 142 541 148 541 148 Temperature of air entering outdoor Coil Table 5 HFC 410A Normal Operating Pressures Heating Mode Liquid 10 ...

Page 10: ...130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147 586 8 39 115 8 55 155 5 70 200 6 86 258 0 101 321 8 117 401 3 132 487 8 148 593 8 40 118 0 56 158 2 71 203 9 87 262 0 102 326 4 118 406 7 133 494 0 149 601 0 41 120 3 57 161 0 72 207 2 88 266 0 103 331 0 119 412 2 134 500 2 150 608 1 42 122 6 58 163 9 73 210 6 89 270 0 104 335 7 120 417 7 135 506 5 151 615 4 ...

Page 11: ... 90 T3 minutes The maximum defrost period is 14 minutes and cannot be adjusted NOTE Defrost control part number is listed near the P1 timing pins Units with defrost control 100269 02 The factory default defrost interval is 60 minutes Units with defrost control 100269 04 or higher The factory default defrost interval is 90 minutes If the timing selector jumper is missing the defrost control default...

Page 12: ...r problem Simultaneous Slow Flash Normal operation Alternating Slow Flash 5 min anti short cycle delay Fault and Lockout Codes OFF Slow Flash Loss of Charge Fault OFF ON Loss of Charge Lockout Slow Flash OFF High Pressure Fault ON OFF High Pressure Lockout Maintenance At the beginning of each cooling season the system should be checked as follows OUTDOOR UNIT 1 Clean and inspect the condenser coil...

Page 13: ...um Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Vapor Pressure Refrigerant Lines Leak Checked Properly Insulated Outdoor Fan Checked Service Valves Fully Opened Caps Tight Voltage With Compressor Operating SEQUENCE OF OPERATION Calibrated THERMOSTAT Properly Set Level Heati...

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