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Page 10

14ACX SERIES

STEP 3 -- LEAK TEST AND EVACUATION (CONTINUED)

A -

Open both manifold valves and start the vacuum pump.

B -

Evacuate the line set and indoor unit to an 

absolute pressure

 of 23,000 microns (29.01 inches of mercury).

NOTE 

- During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure

indicates a relatively large leak. If this occurs, 

repeat the leak testing procedure

.

NOTE 

- The term 

absolute pressure

 means the total actual pressure above absolute zero within a given volume or system. Absolute

pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

C -

When the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

Close manifold gauge valves.

Close valve on vacuum pump.

Turn off vacuum pump.

Disconnect manifold gauge center port hose from vacuum pump.

Attach manifold center port hose to a nitrogen cylinder with pressure
regulator set to 150 psig (1034 kPa) and purge the hose.

Open manifold gauge valves to break the vacuum in the line set and
indoor unit.

Close manifold gauge valves.

D -

Shut off the nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the

nitrogen from the line set and indoor unit.

E -

Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the

absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump
and closing the manifold gauge valves.

F -

When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to a

cylinder of HFC-410A positioned to deliver liquid refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in
the line set and indoor unit.

G -

Perform the following:

A -

Connect low side of manifold gauge set with
1/4 SAE in-line tee to suction line service
valve

B -

Connect high side of manifold gauge set to

liquid 

line service valve

C -

Connect available micron gauge connector
on the 1/4 SAE in-line tee.

D -

Connect the vacuum pump (with vacuum
gauge) to the center port of the manifold
gauge set. The center port line will be used
later for both the HFC-410A and nitrogen
containers.

3

CONNECT GAUGE SET

4

EVACUATE THE SYSTEM

NOTE 

- Remove cores from service valves (if not already done).

EVACUATION

Close manifold gauge valves.

Shut off HFC-410A cylinder.

Reinstall service valve cores by removing manifold hose from service valve. Quickly
install cores with core tool while maintaining a positive system pressure.

Replace stem caps and finger tighten them, then tighten an additional one-sixth (1/6)
of a turn as illustrated.

OUTDOOR

UNIT

TO SUCTION

SERVICE VALVE

TO LIQUID LINE
SERVICE VALVE

MICRON

GAUGE

VACUUM PUMP

1/4 SAE TEE WITH SWIVEL
COUPLER

500

MANIFOLD

GAUGE SET

HFC-410A

RECOMMEND

MINIMUM 3/8” HOSE

HIGH

LOW

NITROGEN

A

B

C

D

Possible equipment damage.
Avoid deep vacuum operation. Do not use
compressors to evacuate a system.
Extremely low vacuum can cause internal
arcing and compressor failure. Damage
caused by deep vacuum operation will
void warranty.

WARNING !

1

2

3

4

5

6

7

8

9

10

11

12

1/6 TURN

FIGURE 11

Summary of Contents for Merit 14ACX-018-230

Page 1: ...tdoor air conditioner is designed for use with HFC 410A refrigerant only This unit must be installed with an approved indoor air handler or coil See the Lennox 14ACX Product Specifications bulletin EH...

Page 2: ...ing or stowing the panels consider any weather conditions especially wind that may cause panels to be blown around and damaged NOTICE Roof Damage This system contains both refrigerantand oil Some rubb...

Page 3: ...e rises above 40 psig DO NOT REPLACE COMPRESSOR LIQUID LINE FILTER DRIER INSTALLATION The provided filter drier must be field installed in the liquid line between the outdoor unit s liquid line servic...

Page 4: ...THE LIQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set is to be installed on ext...

Page 5: ...ndoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SER...

Page 6: ...d debur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction and liquid line service ports 1 2 ANGLE TYPE SERVICE VALVE SERVICE PORT CORE...

Page 7: ...WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated clo...

Page 8: ...TION EQUALIZER LINE INSTALLATION A Remove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the suc tion line as illustrated in the figur...

Page 9: ...door unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After leak testing disconnect gauge...

Page 10: ...utting off the vacuum pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylin...

Page 11: ...re only with this product CAUTION Failure to use properly sized wiring and circuit breaker may result in property damage Size wiring and circuit breaker s per Product Specifications bulletin EHB and u...

Page 12: ...t and secure with provided wire tie B Make 24VAC thermostat wire connections Locate the two wires from the contactor and make connection using field provided wire nuts Yellow to Y1 Black to C common R...

Page 13: ...ped with a service port which has a factory installed valve stem Figures 15 and 16 provide information on how to access and operate both angle and ball type service valves Torque Requirements When ser...

Page 14: ...he tables provided on the charging procedure sticker located on the unit access panel Detailed information is provided in the 14ACX Installation and Service Procedures manual Corp0638 L10 which is ava...

Page 15: ...as necessary 6 Inspect contactor contacts for pitting or burn marks Replace as necessary 7 Check outdoor fan motor for worn bearings bushings Replace as necessary 8 Inspect and clean outdoor coils if...

Page 16: ...re Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and appr...

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