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14ACX SERIES

STEP 2 -- REFRIGERANT PIPING -- Brazing Procedures

ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION LINE SERVICE VALVES

OUTDOOR

UNIT

LIQUID LINE

SUCTION LINE

LIQUID LINE SERVICE

VALVE

SUCTION

LINE

SERVICE

VALVE

ATTACH

GAUGES

 

INDOOR

UNIT

SUCTION SERVICE PORT MUST BE OPEN TO

ALLOW EXIT POINT FOR NITROGEN

A -

Connect gauge set low pressure side to
liquid line service valve (service port).

B -

Connect gauge set center port to bottle of
nitrogen with regulator.

C -

Remove core from valve in suction line
service port to allow nitrogen to escape.

NITROGEN

HIGH

LOW

USE REGULATOR TO FLOW

NITROGEN AT 1 TO 2 PSIG.

B

A

C

WHEN BRAZING LINE SET TO

SERVICE VALVES, POINT FLAME

AWAY FROM SERVICE VALVE.

Flow regulated nitrogen (at 1 to 2 psig) through the low-side refrigeration gauge set into the liquid line service port valve, and out of the suction
line service port valve.

CUT AND DEBUR

CAP AND CORE REMOVAL

Cut ends of the refrigerant lines square (free from nicks or dents)
and debur the ends. The pipe must remain round. Do not crimp end
of the line.

Remove service cap and core from
both the suction and liquid line service
ports.

1

2

ANGLE-TYPE SERVICE

VALVE

SERVICE

PORT

CORE

SERVICE PORT

CAP

SERVICE

PORT

CORE

SERVICE
PORT CAP

CUT AND DEBUR

LINE SET SIZE MATCHES

SERVICE VALVE CONNECTION

COPPER TUBE

STUB

SERVICE VALVE
CONNECTION

REFRIGERANT LINE

DO NOT CRIMP SERVICE VALVE

CONNECTOR WHEN PIPE IS

SMALLER THAN CONNECTION

REDUCER

3

BALL-TYPE SERVICE

VALVE

LINE SET SIZE IS SMALLER

THAN CONNECTION

FIGURE 8

CAUTION

Brazing alloys and flux contain materials which are
hazardous to your health.
Avoid breathing vapors or fumes from brazing
operations. Perform operations only in well-ventilated
areas.
Wear gloves and protective goggles or face shield to
protect against burns.
Wash hands with soap and water after handling brazing
alloys and flux.

WARNING

Danger of fire. Bleeding the refrigerant
charge from only the high side may result
in pressurization of the low side shell and
suction tubing. Application of a brazing
torch to a pressurized system may result
in ignition of the refrigerant and oil
mixture. Check the high and low
pressures before applying heat.

Summary of Contents for Merit 14ACX-018-230

Page 1: ...tdoor air conditioner is designed for use with HFC 410A refrigerant only This unit must be installed with an approved indoor air handler or coil See the Lennox 14ACX Product Specifications bulletin EH...

Page 2: ...ing or stowing the panels consider any weather conditions especially wind that may cause panels to be blown around and damaged NOTICE Roof Damage This system contains both refrigerantand oil Some rubb...

Page 3: ...e rises above 40 psig DO NOT REPLACE COMPRESSOR LIQUID LINE FILTER DRIER INSTALLATION The provided filter drier must be field installed in the liquid line between the outdoor unit s liquid line servic...

Page 4: ...THE LIQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set is to be installed on ext...

Page 5: ...ndoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SER...

Page 6: ...d debur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction and liquid line service ports 1 2 ANGLE TYPE SERVICE VALVE SERVICE PORT CORE...

Page 7: ...WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated clo...

Page 8: ...TION EQUALIZER LINE INSTALLATION A Remove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the suc tion line as illustrated in the figur...

Page 9: ...door unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After leak testing disconnect gauge...

Page 10: ...utting off the vacuum pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylin...

Page 11: ...re only with this product CAUTION Failure to use properly sized wiring and circuit breaker may result in property damage Size wiring and circuit breaker s per Product Specifications bulletin EHB and u...

Page 12: ...t and secure with provided wire tie B Make 24VAC thermostat wire connections Locate the two wires from the contactor and make connection using field provided wire nuts Yellow to Y1 Black to C common R...

Page 13: ...ped with a service port which has a factory installed valve stem Figures 15 and 16 provide information on how to access and operate both angle and ball type service valves Torque Requirements When ser...

Page 14: ...he tables provided on the charging procedure sticker located on the unit access panel Detailed information is provided in the 14ACX Installation and Service Procedures manual Corp0638 L10 which is ava...

Page 15: ...as necessary 6 Inspect contactor contacts for pitting or burn marks Replace as necessary 7 Check outdoor fan motor for worn bearings bushings Replace as necessary 8 Inspect and clean outdoor coils if...

Page 16: ...re Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and appr...

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