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Page 14

BLOWER DATA

G50UH−60D−155 PERFORMANCE − Bottom Return Air, Side Return Air with Optional RAB Return Air Base, Return Air from
Both Sides or Return Air from Bottom and One Side.

External Static

Air Volume / Watts at Different Blower Speeds

External Static

Pressure

High

Medium−High

Medium−Low

Low

in. w.g.

Pa

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

.00

0

2670

1260

1386

2325

1095

1048

1970

930

857

1700

800

706

.10

25

2580

1215

1342

2320

1095

1045

1965

925

842

1690

795

696

.20

50

2510

1185

1311

2255

1065

985

1960

925

817

1640

775

662

.30

75

2425

1145

1277

2210

1040

953

1955

920

803

1635

770

649

.40

100

2345

1105

1246

2150

1015

922

1925

910

778

1630

770

633

.50

125

2255

1065

1217

2095

990

897

1890

890

752

1615

760

618

.60

150

2170

1025

1182

2010

950

863

1840

870

733

1590

750

605

.70

175

2090

985

1139

1925

910

833

1785

840

708

1550

730

588

.80

200

1895

895

1106

1840

870

806

1710

805

683

1500

705

571

.90

225

1855

875

1064

1740

820

776

1620

765

655

1430

675

551

NOTE − All air data is measured external to unit with 1 in. (25 mm) cleanable filter (not furnished − field provided) in place. Also see Filter Air Resistance table.

BLOWER DATA

G50UH−60D−155 PERFORMANCE − Single Side Return Air − Air volumes in bold require field fabricated transition to accom-
modate 20 x 25 x 1 in. (508 x 635 x25 mm) cleanable air filter in order to maintain proper air velocity.

External Static

Air Volume / Watts at Different Blower Speeds

External Static

Pressure

High

Medium−High

Medium−Low

Low

in. w.g.

Pa

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

.00

0

2410

1135

1282

2175

1025

987

1870

880

833

1620

765

675

.10

25

2335

1100

1257

2140

1010

956

1860

875

810

1610

760

667

.20

50

2255

1065

1225

2085

985

918

1855

875

788

1605

755

658

.30

75

2205

1040

1200

2025

955

896

1830

865

764

1600

755

647

.40

100

2120

1000

1164

1975

930

874

1795

845

742

1595

750

628

.50

125

2040

960

1131

1905

900

847

1745

825

731

1575

745

618

.60

150

1955

920

1103

1835

865

820

1695

800

698

1540

725

601

.70

175

1870

880

1069

1760

830

792

1635

770

673

1465

690

568

.80

200

1770

835

1041

1670

790

763

1560

735

646

1415

665

548

.90

225

1660

785

1006

1585

745

740

1480

700

629

1345

635

527

NOTE − All air data is measured external to unit with 1 in. (25 mm) cleanable filter (not furnished − field provided) in place. Also see Filter Air Resistance table.

FILTER AIR RESISTANCE ALL UNITS

cfm (L/s)

in. w.g. (Pa)

0 (0)

0.00 (0)

200 (95)

0.01 (0)

400 (190)

0.03 (5)

600 (285)

0.04 (10)

800 (380)

0.06 (15)

1000 (470)

0.09 (20)

1200 (565)

0.12 (30)

1400 (660)

0.15 (35)

1600 (755)

0.19 (45)

1800 (850)

0.23 (55)

2000 (945)

0.27 (65)

2200 (1040)

0.33 (80)

2400 (1130)

0.38 (95)

2600 (1225)

0.44 (110)

Summary of Contents for G50UH Series

Page 1: ...n only and do not supersede or replace local or state codes In the absence of local or state codes the guidelines and procedures outlined in this manual except where noted are recommended only and do...

Page 2: ...CH33 36B 2F CH33 42B 2F CH33 44 48B 2F Electrical characteristics 120 volts 60 hertz 1 phase less than 12 amps OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Air Filter and Rack Kit Number and size of fi...

Page 3: ...36C 2F CH33 48C 2F CH33 50 60C 2F Electrical characteristics 120 volts 60 hertz 1 phase less than 12 amps OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Air Filter Rack Kit Horizontal end 87L96 1 18 x 25...

Page 4: ...g Base Dimensions H x W x D 4 x 21 5 8 x 28 5 8 in 102 x 549 x 727 mm 4 x 24 5 8 x 28 5 8 in 102 x 625 x 727 mm Number and size of field provided fil ter 20 x 25 x 1 in 508 x 635 x25 mm 24 x 24 x 1 in...

Page 5: ...6K63 1 16 x 25 x 1 406 x 635 x 25 EZ Filter Base Catalog Number Shipping Weight 73P57 8 lbs 4 kg 73P58 10 lbs 5 kg Base Dimensions H x W x D 4 x 21 5 8 x 28 5 8 in 102 x 549 x 727 mm 4 x 24 5 8 x 28 5...

Page 6: ...with 1 in 25 mm cleanable filter not furnished field provided in place Also see Filter Air Resistance table G50UH 24A 070 PERFORMANCE External Static Air Volume Watts at Various Blower Speeds Externa...

Page 7: ...h 1 in 25 mm cleanable filter not furnished field provided in place Also see Filter Air Resistance table G50UH 36B 090 PERFORMANCE External Static Air Volume Watts at Various Blower Speeds External St...

Page 8: ...555 1265 595 459 40 100 1820 860 699 1670 790 611 1470 695 525 1255 590 443 50 125 1740 820 664 1600 755 575 1420 670 496 1215 575 414 60 150 1635 770 624 1530 720 544 1350 635 464 1175 555 400 70 17...

Page 9: ...t with 1 in 25 mm cleanable filter not furnished field provided in place Also see Filter Air Resistance table G50UH 48C 135 PERFORMANCE External Static Air Volume Watts at Various Blower Speeds Extern...

Page 10: ...filter not furnished field provided in place Also see Filter Air Resistance table G50UH 60C 110 1 2 3 PERFORMANCE Single Side Return Air Air volumes in bold require field fabricated transition to acc...

Page 11: ...60 667 30 75 2205 1040 1218 2075 980 924 1860 875 782 1605 755 655 40 100 2130 1005 1189 2005 945 905 1815 855 752 1595 750 636 50 125 2045 965 1159 1920 905 864 1750 825 726 1565 740 619 60 150 1955...

Page 12: ...tts 00 0 2715 1280 1407 2255 1065 1070 1910 900 850 1660 785 674 10 25 2640 1245 1403 2250 1060 1030 1900 895 834 1645 775 668 20 50 2540 1200 1355 2245 1060 1006 1890 890 821 1630 770 665 30 75 2480...

Page 13: ...nable filter not furnished field provided in place Also see Filter Air Resistance table G50UH 60D 155 1 2 3 PERFORMANCE Single Side Return Air Air volumes in bold require field fabricated transition t...

Page 14: ...r Air volumes in bold require field fabricated transition to accom modate 20 x 25 x 1 in 508 x 635 x25 mm cleanable air filter in order to maintain proper air velocity External Static Air Volume Watts...

Page 15: ...10 0 2 49 HIGH ALTITUDE G50UH 1 1 High Altitude Orifice Kit Natural Gas Only High Altitude Prove Switch Kit LPG Propane Kit G50UH 1 to 14 Natural Gas Only 4501 7500 ft 1373 2286m 7501 10 000 ft 2287...

Page 16: ...Burner Bottom Shield Limit Shield Secondary Limit as required NOx Units Only G50UH X PARTS ARRANGEMENT UP FLOW POSITION FIGURE 1 Gas Manifold 135 and 155 kBtuh units only Flame rollout switches are lo...

Page 17: ...HEATING COMPONENTS COMBUSTION AIR INDUCER PROVE SWITCH PRIMARY LIMIT PRIMARY LIMIT SHIELD GAS VALVE ROLLOUT SWITCHES MANIFOLD BURNER ASSEMBLY NOx Insert NOx Units Only HEAT EXCHANGER FLUE COLLECTOR B...

Page 18: ...also located in the control box The switch provides overcurrent protection to the trans former T1 The breaker is rated 3A at 32V If the cur rent exceeds this limit the breaker will trip and all unit...

Page 19: ...times with an inter purge and warm up time between trials of 35 seconds Af ter a total of five trials for ignition including the initial trial the control goes into Watchguard Flame Failure mode Af t...

Page 20: ...4 shows 24 volt and 120 volt control terminal designations Tables 5 and 6 show jack plug terminal designations See table 8 for troubleshooting diagnostic codes Units equipped with the SureLight system...

Page 21: ...ight control utilizes less power to energize the ignitor on successive calls for heat The control continues to ramp down the voltage to the ignitor until it finds the lowest amount of power that will...

Page 22: ...tor improperly attached ON ON ON OFF Circuit board failure or control wired incorrectly OFF ON y FAST FLASH SLOW FLASH Main power polarity reversed Switch line and neutral SLOW FLASH FAST FLASH Low fl...

Page 23: ...the board voltage cannot be measured so ignitor must be ohmed Ohm value should be 10 9 to 19 7 See figure 12 for ignitor location NOTE The G50UH X furnace contains electronic components that are polar...

Page 24: ...60C 110 4 5 units 2 5 32 36C 110 2 5 32 48C 60D 135 6 and later 1 to 5 units 2 3 8 2 5 32 60D 155 2 60 Horizontal Applications The G50UH X furnace can be installed in horizontal ap plications The comb...

Page 25: ...nace control energizes the supply air blower and closes the gas valve The limit automatically resets when unit tempera ture returns to normal The switch must reset within three min utes or SureLight...

Page 26: ...throw proving switch elec trically connected to the furnace control The purpose of the switch is to prevent burner operation if the combustion air inducer is not operating or if the flue becomes obstr...

Page 27: ...rical power to unit if service is to be performed 3 Remove access panel 4 Switch lever on White Rodgers gas valve to OFF turn knob on Honeywell valve clockwise to OFF Do not force 5 Replace access pan...

Page 28: ...anifold pres sure settings Manifold Adjustment Procedure 1 Connect a test gauge to outlet pressure tap on gas valve See figures 15 16 and 17 Start unit and allow 5 minutes for unit to reach steady sta...

Page 29: ...AD TO IGNITION CONTROL SENSOR WIRE FIGURE 20 TABLE 16 FLAME SIGNAL in MICROAMPS SureLight Normal Low Drop Out 56L83 97L48 0 61 0 21 0 60 0 20 69M15 0 31 0 25 0 30 0 24 V TYPICAL OPERATING CHARACTERIST...

Page 30: ...COOL terminal The con tinuous blower tap is connected to the FAN terminal To change existing heat tap turn off power then switch out speed tap on HEAT with tap connected to one of two PARK terminals S...

Page 31: ...n air inducer Leaving off screws may cause leaks 13 Clean burner by running a vacuum with a soft brush at tachment over face of burners Visually inspect inside of burners and crossovers for any blocka...

Page 32: ...2 minutes or control goes into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control A92 energizes ignitor A 20 second warm up period begins 5 Ga...

Page 33: ...oes into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control A92 energizes ignitor A 20 second warm up period begins 5 Gas valve opens for a 4 s...

Page 34: ...COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED 2 SLOW FLASH Sequence holds until PROVE switch closes or thermostat resets control NO NO YES NO IS THERE PROPER GROUND IS VOLTAGE...

Page 35: ...CER OFF INDOOR BLOWER OFF WITH DELAY LED 1 ALT SLOW FLASH LED 2 ALT SLOW FLASH IS 60 MINUTE RESET PERIOD COMPLETE YES 4 SECONDS YES HAS CONTROL RESET IGNITION SEQUENCE FOUR TIMES FLAME SIGNAL NORMAL S...

Page 36: ...ACTOR AND SYSTEM FAN ENERGIZED AFTER DELAY Control 69M15 2 second delay Control 56L83 97L48 0 second delay COOL SPEED AND ELECTRONIC AIR CLEANER TERMINAL IS ENERGIZED COMPRESSOR OFF THERMOSTAT OPENS C...

Page 37: ...OPENS COMBUSTION AIR INDUCER AND HEATING ACCESSORY TERMINAL ARE DE ENERGIZED INDOOR BLOWER SWITCHES TO COOL SPEED THERMOSTAT OPENS INDOOR BLOWER SWITCHES TO CONTINUOUS BLOWER ELECTRONIC AIR CLEANER T...

Page 38: ...ION 1 Manually reset the roll out switch by pushing the top button ACTION 2 Determine the cause of the roll out switch activation before leaving furnace code LED 1 O 1 2 2 Roll out switch failure ACTI...

Page 39: ...1997 combustion air inducer will cycle 5 seconds on 55 seconds off LED 1 Alternating Fast Flash LED 2 Alternating Fast Flash 2 1 2 Broken or failed ignitor ACTION 1 Unplug ignitor and read resistance...

Page 40: ...ing demand Diagnostic lights flash the pressure switch failure code 2 5 minutes after heating demand 4 1 2 Prove switch does not close due to obstructions in the pressure lines ACTION 1 Remove any obs...

Page 41: ...ssure switch code LED 1 Off LED 2 Slow Flash 6 1 1 Low pressure differential at the prove switch ACTION 1 Check for restricted exhaust vent Remove all blockage ACTION 2 Check for proper vent sizing Se...

Page 42: ...6 3 3 Insufficient flow through the heat ex changer caused by a sooted or re stricted heat exchanger ACTION 1 Check for sooting deposits or other restrictions in the heat exchanger assembly Clean asse...

Page 43: ...Properly locate the sense rod or replace if rod cannot be located correctly sense code LED 1 Slow Flash LED 2 Fast Flash 7 1 2 Sense rod is contaminated ACTION 1 Check sense rod for contamination or...

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