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7

Figure 2

Minimum Fireplace Opening Required

A  =  29-3/4” (756mm) Front Opening
B  =  19” (483mm) Height
C  =  19” (483mm)  Rear Width
D  =  15-1/4” (387mm) Fireplace Depth

Minimum Fireplace Cavity

Insert Dimensions

Width of insert behind Surround Panels

26-3/4” (680mm)

Rear height

18-7/8” (479mm)

Insert depth into fireplace

13-5/8” (346mm)

Flue center line from back of surround with 
standard draft hood

11-3/8” (289mm)

Flue collar diameter (OD)

3-15/16” (100mm)

A

B

C

D

Insert Dimensions

See 

Figures  1,  2  and  3

  showing  insert  dimensions  and  minimum 

fireplace firebox dimensions to aid you in determining proper fit into 
existing fireplace.

Figure 1

Figure 3

23-3/4” (603mm)

11-3/8”

(289mm)

9-7/8”

(251mm)

4” (102mm)

20-3/8”

(518mm)

19”

(583mm)

7-3/8”

(187mm)

13-3/4” (349mm)

24-3/4” (629mm)

10-1/2”

(267mm)

20”

(508mm)

*2”

(51mm)

41” (1041mm)

26-3/4” (680mm)

26-1/4” (667mm)

13-3/4”

(349mm)

7-3/8”

(187mm)

2-1/8”

(54mm)

33-1/2”

(851mm)

9-7/8”

251mm)

11-3/8”

(289mm)

*  Equipped from the factory with a 2” filler. Contact your dealer for 

additional information.

       CAUTIONS 

 

Trim panels or surrounds must not seal ventila-

tion openings in the existing fireplace that the 

appliance is installed in.

 

The fireplace in which this gas insert is to be 

installed must be thoroughly cleaned if it has 

been used to burn wood or synthetic logs. Have 

the chimney and all inside surfaces of the fire-

place brushed and vacuumed so that no soot, 

embers, or loose combustion deposits can be 

drawn into the heat circulation blower and blown 

into the living area. 

 

If any portion of the chimney system shows signs 

of structural or mechanical weaknesses, such 

as:  cracks,  leaky  joints,  corroded  or  warped 

surfaces,  the  faulty  portion  must  be  repaired 

or replaced prior to installing this appliance.

 

The factory built firebox must accept the insert 

without modification other than removing bolted 

or  screwed  together  pieces  such  as  baffles  / 

smoke shelf / deflectors, ash lips, glass door, 

screen or door tracks, log grates, refractory or 

masonry  lining  and  damper  assemblies.  Any 

fireplace component, which is removed, must be 

retained so they can be reinstalled to restore the 

fireplace to its original operating condition. The 

removal of any part must not alter the integrity 

of the outer shell of the pre-engineered fireplace 

cabinet in any way.  Any parts removed must be 

replaceable.  If any components are removed 

from  (or  altered)  from  the  existing  fireplace, 

a Warning Label (see Page 5) must be affixed 

inside the fireplace firebox, so that it shall be 

visible upon removal of the fireplace insert.  Note: 

RTV high temperature silicone is an approved 

adhesive to affix the label. 

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Summary of Contents for FIRESTAR MERIT GC3

Page 1: ...an interrupteur Ne pas vous servir des t l phones se trouvant dans le b timent o vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournis seur Si...

Page 2: ...10 Log Installation 10 Surround Panels Installation 11 Lower Front Filler Panel 12 Gas Line Installation 12 Gas Pressure Requirements 12 Gas Supply Line Sizing 12 LP and Natural Gas Supplies 13 Air Sh...

Page 3: ...ting controls is danger ous WARNING Clothing or other flammable material should not be placed on or near the appliance AVERTISSEMENT On ne devrait pas placer de v tements ni d autres mati res inflamma...

Page 4: ...lementalheaters There fore it is advisable to have an alternate primary heat source when installed in a dwelling These appliances must not be connected to a chimney or flue serving a separate solid fu...

Page 5: ...built solid fuel wood burning fireplace listed to UL 127 or ULC S610 only All exhaust gases must be vented outside the structure Combustion air is drawn from outside the structure When installing in a...

Page 6: ...ng List 1 Insert Body with Burner Cassette and trivet 1 Set of Refractory Brick Panels 3 pieces H5866 1 Log Set H5860 1 Lower front 2 filler panel 1 Fasteners 6 slotted 1 4 truss screws 4 speed nuts 6...

Page 7: ...cleaned if it has been used to burn wood or synthetic logs Have the chimney and all inside surfaces of the fire place brushed and vacuumed so that no soot embers or loose combustion deposits can be dr...

Page 8: ...any projections such as shelves window sills mantels spacers standoffs or surfaces to com bustible construction etc above the appliance Paint or lacquer used to finish the mantel must be heat resista...

Page 9: ...ospheric pressure zone as the combustion air inlet to the appliance Flue Collar Connection This insert has a detachable flue collar to ease installation To detach flue collar lift removable vent trive...

Page 10: ...nel into the top side brick retainer and then dropping the bottom of the panel into the bot tom retainer The rounded edge on the side brick panels goes toward the front 3 Piece Brick Panel Set The siz...

Page 11: ...ing flanges to eliminate space between side and top flanges 5 Install two spring clips approximately five inches from each end of each of the three gold trim pieces The spring clips should be installe...

Page 12: ...PES Fuel Type Inlet Pressure Manifold Pressure Desired Minimum Maximum On Hi Fire On Lo Fire Natural Gas 7 WC 5 WC 10 5 WC 3 5 WC 1 7 WC LP Gas 11 WC 10 5 WC 13 WC 10 0 WC 5 4 WC Table 1 1 2 1 3 cm 7...

Page 13: ...begins to form after burning the air shutter should be opened gradually until the sooting condition stops Open the shutter a small amount at a time until the sooting ceases See Flame Color and Behavi...

Page 14: ...hermostat mural voir Figure B et le cas ch ant sur le bo tier delat l commande FigureC Pouracheverl instal lationcorrectedecefoyer proc dezcommesuitavec les tiquettesadh sivesenlangues trang resfourni...

Page 15: ...don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D DO NOT use this appliance if any part has been under water Immediately call a q...

Page 16: ...a match or candle or smoke from a cigarette cigar or pipe OFF ON PiezoIgniter ON OFFSwitch No Blue Flame Center Soot at Flame Tip Dark Orange Flame IMPROPERLY BURNING FLAME Soot above Flame Tip No So...

Page 17: ...further adjustment is necessary the blower will come on automati cally whenever the insert is warm 4 If you do not wish to have the blower on turn the knob until it clicks into the OFF position Optio...

Page 18: ...e of the burner not igniting Follow the instructions included with the thermostat or remote control for wiring Millivolt and System Checks Check Test To Test Connect Meter Leads to Terminals Thermosta...

Page 19: ...ance Checklist Should Only Be Performed by a Qualified Service Technician 1 Annual inspection should be made and the following checks per formed a With unit cool remove glass and inspect burner for di...

Page 20: ...s of the front door see Figure 20a With the latches released rotate the catch part of each latch outward away from the front door The door will pivot toward you from the top hinging from the bottom as...

Page 21: ...nnection Wire Black Pan Snap Switch Snap Switch Connection Wire White Speed Control Connection Speed control Connection Wire Black Blower Main Power Cord Black Main Power Cord Wire White Main Power Co...

Page 22: ...roblem if longer purge will not light check gap between electrode and pilot should be 1 8 inch 3 mm to have a strong spark If OK replace pilot Pilot will not stay lit after carefully following lightin...

Page 23: ...2 Per Stove H5982 Main Door Decorative Nickel Bars Each 2 Per Stove H6000 Middle Bay Glass W glass Tape Installed REPLACEMENT PARTS Firestar GC3 H5880 NG Pilot Assembly Includes Thermopile Electrode...

Page 24: ...NG to LP Conversion Kit NG to LP ref form 775251M Trivets 75254 FSTR DVS2 TRV B Trivet Black 75248 FSTR DVS2 TRV G Trivet Gold 75249 FSTR DVS2 TRV N Trivet Nickel ACCESSORIES Firestar GC3 Finish Pane...

Page 25: ...UR DU FOYER EXEMPTE DE MAT RIAUX COMBUSTIBLES D ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES MAINTENEZ LE BR LEUR ET LE BO TIER DES COMMANDES PROPRE EN TOUT TEMPS VOIR LES MANUELS D INSTALLATION...

Page 26: ...res contactez un installateur qualifi un agent de service ou un fournisseur de gaz Si vous op rez cet appareil sans qu il ne soit correctement raccord un conduit d vacuation vous pourriez risquer d tr...

Page 27: ...27 NOTES...

Page 28: ...her documents for future refer ence Product reference information We recommend that you record the following important information aboutyourappliance PleasecontactyourLennoxHearthProductsdealer for an...

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