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For altitudes above 2,000 ft. (610M) the appliance should be derated by 
four (4%) percent every 1,000 ft. (305M).

To operate safely, your Firestar gas insert must have the proper burner 
orifice size determined by the altitude at which it will be operated and other 
variables such as pressure and valve tolerances.  If you have reason to 
believe your insert’s orifice size may be incorrect for your altitude, have it 
checked and remedied (if necessary) by a qualified service technician.

Paint Curing

This insert has been painted with a high temperature metallic stove paint. 
It leaves the factory dry to the touch, but finishes curing as the insert is 
used. Fire the insert four successive times for ten minutes each time with 
a five minute cool down between each firing. Ventilate the house during 
these first firings as the paint gives off carbon dioxide and unpleasant 
odors. It is recommended that persons sensitive to an imbalance in the 
indoor air quality avoid the insert during  the curing process. 

Quiet Operation

GAS NOISE: The sound of gas flowing through the insert may be detectable 
while the unit is in operation. This is a normal operating sound, however 
if it is objectionable, it can be reduced by turning down the flame. Turning 
down the flame will reduce heat output.

BLOWER  NOISE:  As  the  insert  heats  up,  the  blower  will  come  on  to 
move hot air through the heat exchanger and into the room. Adjust the 
blower speed with the blower control knob to the sound level and air 
flow desired.

Blower

Your Firestar™ gas insert  comes equipped with a 150 CFM blower with 
a variable speed  control and an automatic temperature activated On / 
Off snap switch.

Operation:

1.  Plug the blower power cord into a grounded (three prong) outlet. 

This appliance is equipped with a three prong (grounding) plug for 
your protection against shock hazard and should be plugged directly 
into a properly grounded three - prong receptacle. Do not cut or 
remove the grounding prong from this plug.

 

2.  After the insert warms up, the blower will come on if the speed 

control (located at the bottom of the left side door) is left in the on 
position. The blower will not operate until the insert is warm.

3.  Once the blower comes on, turn the knob to the desired speed.  No 

further adjustment is necessary, the blower will come on automati-
cally whenever the insert is warm.

4.  If you do not wish to have the blower on, turn the knob until it clicks 

into the OFF position.

Optional Wall Thermostat

If an optional wall thermostat is to be installed, install the thermostat per 
the manufacturers instructions (provided with the thermostat).  Failure 
to follow manufacturers instructions could result in a malfunction. Pay 
special attention to the thermostat location requirements. If the loca-
tion requirements are not adhered to the appliance, erratic operation or 
failure may occur.  

Do not mount the thermostat where it may be affected by:

•  Radiant  heat  from  this  appliance,  fireplaces,  sun  or  other  heat 

sources.

•  Drafts or dead spots behind doors or in corners.
•  Hot or cold air from ducts.

“On-Off” Switch And Thermostat

Your gas insert comes equipped with an “ON-OFF” rocker switch used 
to turn the burner on and off while the pilot is on. The switch is located 
behind the right side door to the right of the control valve. This switch 
can be relocated to the hole provided in the top surround panel by pulling 
the two connectors off of the spades on the back of the switch.  Then 
unscrew the plastic nut on the back side of the switch and pull the switch 
forward through the hole. Cut the wire tie holding the switch wire and feed 
the wire behind the side flange up to the switch hole in the top flange. 
Care must be taken to ensure the wire is kept away from the heat of the 
firebox. Reinsert the switch in the hole in the flange, tighten the retaining 
nut and push the wire connectors back on the spades.  The spades may 
need to be carefully bent downward to provide clearance between the 
switch and the fireplace facing material.

A millivolt wall thermostat or remote thermostat can be used to supplement 
the rocker switch. The thermostat and rocker switch will turn the burner 
on and off independently of each other. Be sure to set the rocker switch 
to the off position when using the thermostat and set the thermostat to 
the lowest temperature when you wish to use the rocker switch only, 
otherwise one may override the other.

Follow the instructions included with the thermostat for wiring.  Solder 
all connections, as good wire connections are critical in millivolt system.  
Check with your insert dealer for the proper length and size of the ther-
mostat wire.  Both factors effect the function of the thermostat.

Summary of Contents for FIRESTAR MERIT GC3

Page 1: ...an interrupteur Ne pas vous servir des t l phones se trouvant dans le b timent o vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournis seur Si...

Page 2: ...10 Log Installation 10 Surround Panels Installation 11 Lower Front Filler Panel 12 Gas Line Installation 12 Gas Pressure Requirements 12 Gas Supply Line Sizing 12 LP and Natural Gas Supplies 13 Air Sh...

Page 3: ...ting controls is danger ous WARNING Clothing or other flammable material should not be placed on or near the appliance AVERTISSEMENT On ne devrait pas placer de v tements ni d autres mati res inflamma...

Page 4: ...lementalheaters There fore it is advisable to have an alternate primary heat source when installed in a dwelling These appliances must not be connected to a chimney or flue serving a separate solid fu...

Page 5: ...built solid fuel wood burning fireplace listed to UL 127 or ULC S610 only All exhaust gases must be vented outside the structure Combustion air is drawn from outside the structure When installing in a...

Page 6: ...ng List 1 Insert Body with Burner Cassette and trivet 1 Set of Refractory Brick Panels 3 pieces H5866 1 Log Set H5860 1 Lower front 2 filler panel 1 Fasteners 6 slotted 1 4 truss screws 4 speed nuts 6...

Page 7: ...cleaned if it has been used to burn wood or synthetic logs Have the chimney and all inside surfaces of the fire place brushed and vacuumed so that no soot embers or loose combustion deposits can be dr...

Page 8: ...any projections such as shelves window sills mantels spacers standoffs or surfaces to com bustible construction etc above the appliance Paint or lacquer used to finish the mantel must be heat resista...

Page 9: ...ospheric pressure zone as the combustion air inlet to the appliance Flue Collar Connection This insert has a detachable flue collar to ease installation To detach flue collar lift removable vent trive...

Page 10: ...nel into the top side brick retainer and then dropping the bottom of the panel into the bot tom retainer The rounded edge on the side brick panels goes toward the front 3 Piece Brick Panel Set The siz...

Page 11: ...ing flanges to eliminate space between side and top flanges 5 Install two spring clips approximately five inches from each end of each of the three gold trim pieces The spring clips should be installe...

Page 12: ...PES Fuel Type Inlet Pressure Manifold Pressure Desired Minimum Maximum On Hi Fire On Lo Fire Natural Gas 7 WC 5 WC 10 5 WC 3 5 WC 1 7 WC LP Gas 11 WC 10 5 WC 13 WC 10 0 WC 5 4 WC Table 1 1 2 1 3 cm 7...

Page 13: ...begins to form after burning the air shutter should be opened gradually until the sooting condition stops Open the shutter a small amount at a time until the sooting ceases See Flame Color and Behavi...

Page 14: ...hermostat mural voir Figure B et le cas ch ant sur le bo tier delat l commande FigureC Pouracheverl instal lationcorrectedecefoyer proc dezcommesuitavec les tiquettesadh sivesenlangues trang resfourni...

Page 15: ...don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D DO NOT use this appliance if any part has been under water Immediately call a q...

Page 16: ...a match or candle or smoke from a cigarette cigar or pipe OFF ON PiezoIgniter ON OFFSwitch No Blue Flame Center Soot at Flame Tip Dark Orange Flame IMPROPERLY BURNING FLAME Soot above Flame Tip No So...

Page 17: ...further adjustment is necessary the blower will come on automati cally whenever the insert is warm 4 If you do not wish to have the blower on turn the knob until it clicks into the OFF position Optio...

Page 18: ...e of the burner not igniting Follow the instructions included with the thermostat or remote control for wiring Millivolt and System Checks Check Test To Test Connect Meter Leads to Terminals Thermosta...

Page 19: ...ance Checklist Should Only Be Performed by a Qualified Service Technician 1 Annual inspection should be made and the following checks per formed a With unit cool remove glass and inspect burner for di...

Page 20: ...s of the front door see Figure 20a With the latches released rotate the catch part of each latch outward away from the front door The door will pivot toward you from the top hinging from the bottom as...

Page 21: ...nnection Wire Black Pan Snap Switch Snap Switch Connection Wire White Speed Control Connection Speed control Connection Wire Black Blower Main Power Cord Black Main Power Cord Wire White Main Power Co...

Page 22: ...roblem if longer purge will not light check gap between electrode and pilot should be 1 8 inch 3 mm to have a strong spark If OK replace pilot Pilot will not stay lit after carefully following lightin...

Page 23: ...2 Per Stove H5982 Main Door Decorative Nickel Bars Each 2 Per Stove H6000 Middle Bay Glass W glass Tape Installed REPLACEMENT PARTS Firestar GC3 H5880 NG Pilot Assembly Includes Thermopile Electrode...

Page 24: ...NG to LP Conversion Kit NG to LP ref form 775251M Trivets 75254 FSTR DVS2 TRV B Trivet Black 75248 FSTR DVS2 TRV G Trivet Gold 75249 FSTR DVS2 TRV N Trivet Nickel ACCESSORIES Firestar GC3 Finish Pane...

Page 25: ...UR DU FOYER EXEMPTE DE MAT RIAUX COMBUSTIBLES D ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES MAINTENEZ LE BR LEUR ET LE BO TIER DES COMMANDES PROPRE EN TOUT TEMPS VOIR LES MANUELS D INSTALLATION...

Page 26: ...res contactez un installateur qualifi un agent de service ou un fournisseur de gaz Si vous op rez cet appareil sans qu il ne soit correctement raccord un conduit d vacuation vous pourriez risquer d tr...

Page 27: ...27 NOTES...

Page 28: ...her documents for future refer ence Product reference information We recommend that you record the following important information aboutyourappliance PleasecontactyourLennoxHearthProductsdealer for an...

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