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Page 13

XC13 SERIES

LOW

PRESSURE

HIGH

PRESSURE

EXISTING

INDOOR

UNIT

GAUGE

MANIFOLD

INVERTED HCFC−22
CYLINDER CONTAINS
CLEAN HCFC−22 TO BE
USED FOR FLUSHING.

LIQUID LINE SERVICE VALVE

INLET

DISCHARGE

TANK
RETURN

CLOSED

OPENED

RECOVERY

CYLINDER

NOTE − The inverted HCFC−22 cylinder must contain at least the same
amount of refrigerant as was recovered from the existing system.

RECOVERY MACHINE

NEW

OUTDOOR

UNIT

SUCTION LINE

SERVICE VALVE

SUCTION

LIQUID

A

B

C

D

A

Inverted HCFC−22 cylinder with clean refrigerant to the
suction service valve.

B

HCFC−22 gauge set (low side) to the liquid line valve.

C

HCFC−22 gauge set center port to inlet on the recovery
machine. with an empty recovery tank to the gauge set.

D

Connect recovery tank to recovery machines per machine
instructions.

Figure 20. Typical Flushing Connection

NOTE − Use recovery machine instructions for specific
setup requirements.

PROCEDURE

1. Set the recovery machine for liquid recovery and start

the recovery machine. Open the gauge set valves to
allow the recovery machine to pull a vacuum on the
existing system line set and indoor unit coil.

2. Invert the cylinder of clean HCFC−22 and open its

valve to allow liquid refrigerant to flow into the system
through the suction line valve. Allow the refrigerant to
pass from the cylinder and through the line set and the
indoor unit coil before it enters the recovery machine.

3. After all of the liquid refrigerant has been recovered,

switch the recovery machine to suction recovery so
that all of the HCFC−22 suction is recovered. Allow the
recovery machine to pull a vacuum on the system.

4. Close the valve on the inverted HCFC−22 drum and

the gauge set valves. Pump the remaining refrigerant
out of the recovery machine and turn the machine off.

5. Use dry nitrogen to break the vacuum on the

refrigerant lines and indoor unit coil before removing
the recovery machine, gauges and refrigerant drum.

Refrigerant Metering Device Kits

This outdoor unit is designed for use in systems that use
one of the following refrigerant metering devices:

Thermal expansion valve (TXV)

RFC (Fixed orifice)

See the XC14 Engineering Handbook for approved
indoor/outdoor match−ups, applicable refrigerant metering
device kits and application information.

FIXED ORIFICE KITS

The indoor unit fixed orifice kit (included with outdoor unit)
contains the following parts:

FIXED ORIFICE (1)

FIXED ORIFICE
EXTRACTOR (1)

TEFLON RING (1)

FIXED ORIFICE STICKER (1)

Figure 21. Fixed Orifice Kit Components

TXV KITS

The indoor unit TXV kit (ordered separately) includes the
following parts:

TXV (1)

COPPER

MOUNTING

STRAP (1)

HEX HEAD BOLTS

AND NUTS (2)

TEFLON
RINGS (2)

Figure 22. TXV Kit Components

Installing New Indoor Unit Metering
Device

XC13 units can be configured for use in with either a
HFC−410A fixed orifice or TXV metering devices. This
section provides instructions on installing either a fixed
orifice or TXV refrigerant metering device.

Summary of Contents for Elite XC13

Page 1: ...Supersedes 07 09 Table of Contents Shipping and Packing List 1 XC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 4 Removing Existing Out...

Page 2: ...ONNECTION 4 1 4 108 4 3 4 121 1 25 2 51 SIDE VIEW C B A 3 1 4 83 UNIT SUPPORT FEET XC13 036 TO 060 BASE SECTIONS WITH ELONGATED LEGS SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW PARTS ARRAN...

Page 3: ...rging Procedures step 1 for a typical manifold gauge connection setup Manifold gauge sets used with HFC 410A refrigerant systems must be capable of handling the higher system operating pressures The g...

Page 4: ...s With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in f...

Page 5: ...overy machine to recover any refrigerant left in the indoor coil and line set Perform the following task 1 Start the existing HCFC 22 system in the cooling mode and close the liquid line valve 2 Pump...

Page 6: ...small base unit stability anchor unit to slab as described in Stabilizing Small Base Unit on Uneven Surfaces ELEVATING AND STABILIZING SMALL BASE UNIT Use the following instructions to elevate and st...

Page 7: ...itional adjustments to the level of the unit NOTE Keep the height of extenders short enough to ensure a sturdy installation If it is necessary to extend further consider a different type of field fabr...

Page 8: ...ructures walls ceilings floors the refrigerant lines will not create unnecessary vibration and subsequent sounds Also consider the following when placing and installing a high efficiency air condition...

Page 9: ...CHORED HEAVY NYLON WIRE TIES 8 FEET 8 FEET STRAP THE SUCTION LINE TO THE JOIST OR RAFTER AT 8 FEET INTERVALS THEN STRAP THE LIQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER Figure 14 Refrige...

Page 10: ...the pressure down to 1 or 2 psig 6 9 to 13 8 kPa CAUTION Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform o...

Page 11: ...ice port valve SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT Removing Indoor Unit Metering Device Remove the existing HCFC 22 fixed orifice or TXV from the indoor coil The existing indoor unit HCFC...

Page 12: ...g the System If the original system used HCFC 22 refrigerant then flush the system using the procedure provided in this section HFC 410A refrigerant then proceed to Refrigerant Metering Device Kits IM...

Page 13: ...it enters the recovery machine 3 After all of the liquid refrigerant has been recovered switch the recovery machine to suction recovery so that all of the HCFC 22 suction is recovered Allow the recove...

Page 14: ...o prevent any possibility of water damage properly insulate all parts of the TXV assembly that may sweat due to temperature differences between the valve and its surrounding ambient temperatures TWO P...

Page 15: ...antities Leak Testing the System After the line set has been connected to both the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test...

Page 16: ...will void warranty IMPORTANT Use a thermocouple or thermistor electronic vacuum gauge that is calibrated in microns Use an instrument capable of accurately measuring down to 50 microns Evacuating the...

Page 17: ...gauge hose from the cylinder Open the manifold gauge valves to release dry nitrogen from the line set and indoor unit 6 Reconnect the manifold gauge to vacuum pump turn pump on and continue to evacuat...

Page 18: ...for minimum circuit ampacity amperage minimum and maximum fuse or circuit breaker fusible HACR per NEC Install power wiring and properly sized disconnect switch 1 NOTE Any excess high voltage field w...

Page 19: ...LENGTH AWG INSULATION TYPE LESS THAN 100 30 METERS 18 TEMPERATURE RATING MORE THAN 100 30 METERS 16 35 C MINIMUM WIRE NUTS BLACK 24V CONTROL WIRES YELLOW TIGHTEN WIRE TIE LOW VOLTAGE CONNECTIONS NOTE...

Page 20: ...uch of the moisture as possible as described in Evacuating the System on page 16 4 Use nitrogen to break the vacuum and install a new filter drier in the system 5 Evacuate the system again Then weigh...

Page 21: ...d 24 hours before unit start up to prevent compressor damage as a result of slugging 6 Set the thermostat for a cooling demand Turn on power to the indoor blower and close the outdoor unit disconnect...

Page 22: ...9 19 18 17 16 15 14 13 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70...

Page 23: ...tures not reliable START Measure outdoor ambient temperature USE WEIGH IN METHOD Weigh in or remove refrigerant based upon line length APP Approach Values F 1 0 C 0 6 1 Connect gauge set as illustrate...

Page 24: ...subcooling SC SAT _____ LIQ _____ SC _____ 11 Compare results with table below Figure 37 Using HFC 410A Subcooling TXV Charge Method MORE or LESS If refrigerant is added or removed verify charge usin...

Page 25: ...indoor coil WB _______ 12 Record outdoor ambient temperature 13 Compare results with table to the left If value is MORE than shown then ADD refrigerant If value is LESS than shown then REMOVE refrige...

Page 26: ...1 409 142 428 145 431 144 448 150 413 141 428 144 431 144 110 43 436 145 456 147 458 146 477 151 438 143 455 146 457 146 115 46 464 147 486 149 487 148 506 153 466 145 483 147 484 148 Temperature of t...

Page 27: ...it s evaporator coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the inside air Have your dealer show you the location of the drain line and how to c...

Page 28: ...ped circuit breakers Make sure unit access panels are in place Make sure air filter is clean Write down the unit model number and have it handy before calling OPTIONAL ACCESSORIES Refer to the Lennox...

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