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FIGURE 26

STATIC PRESSURE

TEST

MANOMETER

OIL UNIT

Page 19

B-Temperature Rise

Temperature rise for O24 and OF24 units depends on unit in
put, blower speed, blower horsepower and static pressure.
The blower speed must be set for unit operation within the
range of AIR TEMP. RISE 

°

F" listed on the unit rating plate.

To Measure Temperature Rise:

1 - Place plenum thermometers in the supply and return air

plenums. Locate supply air thermometer in the first hori
zontal run of the plenum where it will not pick up radiant

heat from the heat exchanger.

2 - Set thermostat to highest setting.
3 - After  plenum  thermometers  have  reached  their

highest and steadiest readings, subtract the two
readings. The difference should be in the range listed

on the unit rating plate. If the temperature is too low, de
crease blower speed. If temperature is too high increase

blower speed to reduce temperature. To change blower
speed see Blower Speed section.

C-Blower Speed

Blower speed is regulated by means of an adjustable motor
pulley. Open pulley to decrease speed and close pulley to
increase speed. Adjust belt tension as loose as possible
without allowing slippage.

D-External Static Pressure

1 - Measure tap locations as shown in figure 26.
2 - Punch a 1/4" (6 mm) diame

ter hole in supply and return
air plenums. Insert manom
eter hose flush with inside
edge of hole or insulation.
Seal around the hose with
permagum. Connect the
zero end of the manometer
to the discharge (supply) side of the system. On
ducted systems, connect the other end of manometer
to the return duct as above. For systems with non-
ducted returns, leave the other end of the manometer
open to the atmosphere.

3 - With only the blower motor running and the evapora

tor coil dry, observe the manometer reading. Adjust
blower motor speed to deliver the air desired accord
ing to the job requirements.

4 - Pressure drop must not exceed 0.5" W.C. (124.3 Pa).
5 - Seal around the hole when the check is complete.

VII-MAINTENANCE

CAUTION

Never operate unit with access panels to the

blower compartment off or partially open.

A-Filters

If throwaway type filters are used, check monthly and re
place when necessary to assure proper furnace opera
tion. Replace filters with like kind and size.
If reusable type filters are used, check monthly and clean with
water and mild detergent when necessary. When dry, they
should be sprayed with filter handicoater prior to reinstallation.
Filter handicoater is RP Products coating no. 418 and is avail
able as Lennox part no. P85069.

B-Cleaning Heat Exchanger

NOTE-Use papers or protective covering in front of fur
nace while cleaning furnace.

Cleaning the heat exchanger is made easier with a heat ex
changer cleanout kit ABRSH380 (catalog # 35K09) avail
able from Lennox.

Heat Exchanger

1 - Remove vent pipe from furnace.
 2 - Remove locking screws and caps from cleanout tubes.

Remove vent access elbow.

 3 - Using a long spiral wire brush, sweep down the outer

drum of the heat exchanger. Then using the hose at
tachment, vacuum out loose debris.

 4 - Remove locking screw and cap from the observation tube

and with the spiral wire brush, reach upward toward
the rear of the heat exchanger to clean out the cross
over tube.

NOTE- Do not attempt to clean the combustion chamber.
It can be easily damaged.

 5 - Replace the cleanout caps and vent access elbow.

Make sure locking screws are secure.

 6 - Brush out and vacuum the vent outlet area of the outer

drum and replace vent pipe.

 7 - Clean around the burner, blower deck and vestibule area.

Summary of Contents for Elite 80 Series

Page 1: ...furnaces use Beckett oil burners with heating capacities of 105 000 to 154 000 Btuh 30 8 kW to 45 1 kW OF24 units are suitable for residential or commercial application The drum type heat exchanger co...

Page 2: ...203 12 x 9 305 x 229 Blower Data Blower pulley in mm 7 178 Belt size in mm 40 1016 41 1041 cfm L s at 20 in wg 50 Pa external static pressure 820 390 1170 550 1550 730 Number and size of filters in mm...

Page 3: ...in mm 10 x 8 254 x 203 12 x 9 305 x 229 Blower Data Blower pulley in mm 7 178 Belt size in mm 41 1041 42 1067 cfm L s at 20 in wg 50 Pa external static pressure 1300 615 105 input 1220 575 120 input...

Page 4: ...URNER INDOOR BLOWER BLOWER MOTOR OBSERVATION PORT CLEAN OUT PORT FLUE OPENING HEAT EXCHANGER COMBUSTION AIR INTAKE FIGURE 2 OF24 GENERAL PARTS ORIENTA TION CLEAN OUT PORT FAN LIMIT SWITCH BECKETT AFII...

Page 5: ...identifies the burners used in Lennox units Figure 3 shows the typical layout of the burner assembly 1 Combustion Air Blower Pump Motor B6 The burner is activated by the primary control A com bustion...

Page 6: ...OZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET DOOR GASKET REAR ACCESS COUPLING OIL PUMP PLATE ESCUTCHEON NUT SPLINED DOOR ASSY REAR ACCESS ASSY HOUSING MAIN HOLE PLUG SCREWS AIR TUBE FLANGE ASSY EL...

Page 7: ...in the O24 OF24 The firing rate dictates which head is used See table 1 The greater the FB number the larger the slots on the head When combustion takes place the flame will be cylindrical compact sha...

Page 8: ...an air free fuel to the burner An oil filter is required for all models Use an oil filter of gener ous capacity for all installations Install filter inside the building between the tank shut off valve...

Page 9: ...g g Single Stage Two Stage Single Stage Two Stage 0 0 0 m 84 25 6 m 93 28 3 m 100 30 5 m 100 30 5 m 2 0 6 m 73 22 3 m 85 25 9 m 100 30 5 m 100 30 5 m 4 1 2m 63 19 2 m 77 23 5 m 100 30 5 m 100 30 5 m 6...

Page 10: ...not pass through a floor or ceiling Clear ances to single wall vent pipe should be no less than 6 152 mm more if local codes require it 8 The vent may pass through a wall where provisions have been m...

Page 11: ...rements for exhaust vents and oil piping Combustion Air Requirements CAUTION Insufficient combustion air can cause headaches nausea dizziness or asphyxiation It will also cause excess water in the hea...

Page 12: ...tilation the confined space shall be provided with two permanent openings One opening shall be within 12 305 mm of the top of the enclosure and one within 12 305 mm of the bottom These openings must...

Page 13: ...from confined space to out side combustion air simply remove the three screws at taching the inlet air scoop to the burner and insert 4 102 mm direct air intake piping The use of a barometric relief p...

Page 14: ...be located within 18 457 mm of the furnace vent outlet See figure 15 for barometric draft con trol location III START UP A Preliminary and Seasonal Checks 1 Inspect electrical wiring both field and f...

Page 15: ...inimum FIGURE 16 AFII ELECTRODE TIP GAP To position the electrode tips beyond the face of the nozzle and above the center line position the gauge as shown in figure 17 Align the center mark with the n...

Page 16: ...retention head burners Oil furnace installations also require careful inspection to make sure the chimney is in good condition and can ac commodate the products of combustion The temperature in uncon...

Page 17: ...mbly will come out of the furnace There is adequate wire to remove the burner without disconnecting wires Once removed just turn the burner around in the vest panel area NOTE Before disassembling any...

Page 18: ...rom the primary control If the motor and blower wheel only need to be removed to check and clean there is adequate wire in the motor wiring harness without disconnecting 3 Loosen two bolts securing mo...

Page 19: ...atmosphere 3 With only the blower motor running and the evapora tor coil dry observe the manometer reading Adjust blower motor speed to deliver the air desired accord ing to the job requirements 4 Pr...

Page 20: ...as described in section IV D Supply Air Blower 1 Disconnect power to unit 2 Check and clean blower wheel 3 Motors are prelubricated for extended life no further lu brication is required E Vent Pipe Th...

Page 21: ...close energizing combustion air blower pump B6 3 When 1K2 closes the electronic ignitor is energized When 1K1 closes the solid state switch and cad cell are energized When the cad cell senses light t...

Page 22: ...NCE 1 When 1K2 closes 120VAC is routed through the relay timer electronic ignitor A73 and the limit switch 2 The relay timer energizes the venter motor 3 After the venter motor establishes a draft the...

Page 23: ...RATION SEQUENCE 1 When 1K2 closes 120VAC is routed through the relay 2 The relay energizes the venter motor 3 After the venter motor establishes a draft the N O fan proving switch closes completing th...

Page 24: ...lution Close all leaks with cement Problem Failure to extend the length of the flue partition down to the floor Detected by inspection or smoke test Solution Extend partition to floor level Problem Sm...

Page 25: ...r leak around cover Be sure strainer cover screws are tightened securely Check for damaged cover gasket To determine the cause of improper cutoff insert a pressure gauge in the nozzle port of the fuel...

Page 26: ...r auxiliary control switch open Open circuit between disconnect switch and limit control Low line voltage or power failure Defective internal control circuit Jumper terminals if burner starts switch i...

Page 27: ...ll power company Properly ground transformer case Check voltage at power source Correct cause of voltage drop or call power company Motor does not come up to speed and trips out on overload Turn off p...

Page 28: ...hermostat in warm air draft Dirty furnace air filters Blower running too slow Blower motor seized or burned out Blower wheel in backwards Wrong motor rotation Restrictions in return or supply air syst...

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