Lennox EL180UHE SERIES Installation Instructions Manual Download Page 26

Page 26

Unit Star-Up

FOR YOUR SAFETY READ BEFORE LIGHTING

 WARNING

Do not use this furnace if any part has been 

underwater. A flood-damaged furnace is extremely 

dangerous. Attempts to use the furnace can result in 

fire or explosion. Immediately call a qualified service 

technician to inspect the furnace and to replace all gas 

controls, control system parts, and electrical parts that 

have been wet or to replace the furnace, if deemed 

necessary.

 WARNING

If overheating occurs or if gas supply fails to shut off, 

shut off the manual gas valve to the appliance before 

shutting off electrical supply..

 CAUTION

Before attempting to perform any service or 

maintenance, turn the electrical power to unit OFF at 

disconnect switch..

BEFORE LIGHTING 

smell all around the appliance area 

for gas. Be sure to smell next to the floor because some 

gas is heavier than air and will settle on the floor.

The gas valve on the EL180UHE unit is equipped with a 

gas control switch. Use only your hand to move the switch. 

Never use tools. If the switch will not turn or if the control 

switch will not move by hand, do not try to repair it.

Placing the furnace into operation:

EL180UHE units are equipped with an automatic ignition 

system. Do not attempt to manually light burners on these 

furnaces. Each time the thermostat calls for heat, the 

burners will automatically light. The ignitor does not get 

hot when there is no call for heat on units with an automat-

ic ignition system.

 WARNING

If you do not follow these instructions exactly, a fire 

or explosion may result causing property damage, 

personal injury or death..

Gas Valve Operation (Figure 31)

1 - 

 STOP! Read the safety information at the beginning 

of this section.

2 - 

 

Set the thermostat to the lowest setting.

3 -   Turn off all electrical power to the unit.
4 -   This furnace is equipped with an ignition device 

which automatically lights the burners. Do not try to 

light the burners by hand.

5 - 

Remove the upper access panel.

6 - 

 Move switch on gas valve to OFF. Do not force. See 

figure 31.

7 - 

 Wait five minutes to clear out any gas. If you then 

smell gas, STOP! Immediately call your gas supplier 

from a neighbor’s phone. Follow the gas supplier’s 

instructions. If you do not smell gas go to next step.

GAS VALVE SHOWN IN ON POSITION

MANIFOLD

PRESSURE

OUTLET

PORT

INLET

PRESSURE

PORT

MANIFOLD

PRESSURE

ADJUSTMENT

SCREW

Figure 31 

8 - 

 Move switch on gas valve to ON. Do not force. See 

figure 31.

9 - 

 Replace the upper access panel.

10 - 

 Turn on all electrical power to to the unit.

11 - 

 Set the thermostat to desired setting.

NOTE - When unit is initially started, steps 1 through 

11 may need to be repeated to purge air from gas line. 

If the appliance will not operate, follow the instructions

12 - 

 “Turning  Off  Gas  to  Unit”  and  call  your  service 

technician or gas supplier.

Turning Off Gas to Unit

1 - 

 Set the thermostat to the lowest setting.

2 - 

 Turn off all electrical power to the unit if service is to 

be performed.

3 - 

 Remove the upper access panel.

4 - 

 Move switch on gas valve to OFF. Do not force.

5 - 

 Replace the upper access panel.

Failure To Operate

If the unit fails to operate, check the following

:

1 - 

 Is the thermostat calling for heat?

2 - 

 Are access panels securely in place?

3 - 

 Is the main disconnect switch closed?

4 - 

 Is there a blown fuse or tripped circuit breaker?

5 - 

 Is the filter dirty or plugged? Dirty or plugged filters 

will cause the limit control to shut the unit off.

6 - 

 Is gas turned on at the meter?

7 - 

 Is the manual main shut-off valve open?

8 - 

 Is the internal manual shut-off valve open?

9 - 

 Is the unit ignition system in lock out? If the unit locks 

out again, call the service technician to inspect the 

unit for blockages.

10 - 

 Is  pressure  switch  closed?  Obstructed  flue  will 

cause unit to shut off at

Summary of Contents for EL180UHE SERIES

Page 1: ...t service agency or the gas supplier CAUTION As with any mechanical equipment contact with sharp sheet metal edges can result in personal injury Take care while handling this equipment and wear gloves...

Page 2: ...49 14 356 9 16 14 3 76 Right 7 178 Left 2 FLUE OUTLET Either Side 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Side 16 406 14 3 4 375 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Si...

Page 3: ...h local building codes In the absence of lo cal codes units must be installed according to the current National Fuel Gas Code ANSI Z223 1 The National Fuel Gas Code is available from the follow ing ad...

Page 4: ...heater during any phase of construc tion Very low return air temperatures harmful vapors and operation of the unit with clogged or misplaced filters will damage the unit EL180UHE units may be used for...

Page 5: ...rial is not the complete and official position of the ANSI on the referenced subject which is represented only by the standard in its entirety CAUTION Do not install the furnace in a corrosive or cont...

Page 6: ...the two spac es Each opening must have a minimum free area of 1 square inch 645 mm2 per 1 000 Btu 29 kW per hour of total input rating of all gas fired equipment in the confined space Each opening mu...

Page 7: ...hour of the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the air openings ing shall have a free area of at least one square inch 6...

Page 8: ...le mounting leg The bolt and washer must be removed before the furnace is placed into operation After the bolt and washer have been re moved the rigid leg will not touch the blower housing RIGID LEG r...

Page 9: ...turn Air with transition and filter Figure 8 Figure 9 Optional Return Air Base Upflow Applications Only For use with A B C and D cabinets NOTE Optional Side Return Air Filter Kits are not for use with...

Page 10: ...for clearances to combustible materials as indicated on the unit nameplate Minimum clearances for closet or alcove installations are shown in figure 11 This furnace may be installed in either an attic...

Page 11: ...filter is being installed as part of this system to ensure better indoor air quality the filter must be properly sized Highefficiency filters have a higher static pressure drop than standardefficiency...

Page 12: ...4 inch diameter flue transition is factory installed on the combustion air inducer outlet of all models Figure 15 shows the combustion air inducer as shipped from the fac tory Mounting Screws Location...

Page 13: ...arbed fitting on the pressure switch assembly Remove pressure switch assembly 1 screw and cut wire tie to free pressure switch wires Re install pressure switch on the other side of orifice plate and r...

Page 14: ...ing document Use self drilling sheet metal screws or a mechanical fas tener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to attach the ven...

Page 15: ...fan assisted furnace may be commonly vented into an existing lined masonry chimney if the following conditions are met The chimney is currently serving at least one drafthood equipped appliance The ve...

Page 16: ...ing to approved engineering methods 5 Multiple appliance vents The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent...

Page 17: ...equivalent insulation qualities 14 All venting pipe passing through floors walls and ceilings must be installed with the listed clearance to combustible materials and be fire stopped according to loca...

Page 18: ...22 339 5 22 65 30 130 39 219 49 330 10 29 59 40 121 51 206 64 315 15 35 53 48 112 61 195 76 301 20 0 0 97 0 202 0 349 0 540 2 10 75 14 149 18 250 20 377 5 21 71 29 143 38 242 47 367 10 28 64 38 133 5...

Page 19: ...23 47 36 86 51 136 67 206 3 24 50 37 92 52 146 69 220 15 1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 102 51 163 68 248 20 1 21 54 33 99 46 157 62 246 2 2 57 34 105 48 167 64 25...

Page 20: ...ection CAUTION If a flexible gas connector is required or allowed by the authority that has jurisdiction black iron pipe shall be installed at the gas valve and extend outside the furnace cabinet The...

Page 21: ...985 27 89 873 24 72 791 22 39 728 20 61 677 19 17 635 17 98 600 17 00 2 50 8 2 067 52 502 4020 113 83 2760 78 15 2220 62 86 1900 53 80 1680 47 57 1520 43 04 1400 39 64 1300 36 81 1220 34 55 1160 32 8...

Page 22: ...e 27 Electrical WARNING ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take care during unit installation and service to protect the un...

Page 23: ...operly grounded in accordance with national and local codes Accessory Terminals One line voltage EAC 1 4 spade terminal is provided on the furnace integrated control See figure 30 for integrated contr...

Page 24: ...on or appro priate dual fuel thermostat instructions Indoor Blower Speeds 1 When the thermostat is set to FAN ON the indoor blower will run continuously on the fan speed when there is no cooling or he...

Page 25: ...to activation of combustion air inducer 12 Flame Sensed without gas valve energized 13 Low Line Voltage Note 1 Notes Note A Heartbeat is indicated by a Slow Flash 1 sec on 1 sec off repeating Note Las...

Page 26: ...l electrical power to the unit 4 This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Remove the upper access panel 6 Move...

Page 27: ...ve temporary gas meter if installed NOTE To obtain accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve...

Page 28: ...ricifice Kit Natuarl Gas Orifice Kit 045 0 4500 ft 4501 7500 ft 7501 10 000 ft 7501 10 000 ft 0 7500 ft 7501 10 000 ft 0 7500 ft 070 No Change 80W52 80W51 73W37 11K49 73W81 73W81 110 80W52 80W51 090 8...

Page 29: ...gas line pressure After one hour of continuous thermostat demand for heat the Watchguard will re set and remake thermostat demand to the furnace and automatically reset the integrat ed control to begi...

Page 30: ...erating range Thermal Limits should be checked by restricting airflow and not disconnecting the indoor blower For additional details please see Service and Application Note H049 2 Verify that system t...

Page 31: ...Page 31 EL180UHE BURNER ASSEMBLY REMOVAL Manifold And Gas Valve Retention Rings Cross Over Ignitor Sensor Rollout Switches Burner Detail Front View Figure 33...

Page 32: ...service agency or gas supplier Cabinet Parts Upper access panel Blower panel Top cap Control Panel Parts Transformer Integrated control Door interlock switch Circuit breaker Blower Parts Blower wheel...

Page 33: ...sted Supply Line Pressure W C ________ 1 VENT EXHAUST PIPE Secure to Unit Elbows Secured to Pipe Vent Pipe Supported 2 Roof Flashing water tight 3 DUCT SYSTEM SUPPLY AIR DUCT Sealed Insulated if neces...

Page 34: ...___ 5 COOLING MODE INDOOR BLOWER AMPS______ 3 TEMPERATURE DROP Return Duct Temperature _________ Supply Duct Temperature _ _______ 4 5 6 7 DRAIN LINE Leak Free THERMOSTAT Adjusted and Programmed Opera...

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