Lennox EL180UHE SERIES Installation Instructions Manual Download Page 20

Page 20

1 -   Seal any unused openings in the common venting 

system.

2 - 

 Inspect  the  venting  system  for  proper  size  and 

horizontal pitch. Determine that there is no blockage, 

restriction, leakage, corrosion, or other deficiencies 

which could cause an unsafe condition.

3 -   

Close all building doors and windows and all 

doors between the space in which the appliances 

remaining connected to the common venting system 

are located and other spaces of the building. Turn on 

clothes dryers and any appliances not connected to 

the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, 

so they will operate at maximum speed. Do not 

operate  a  summer  exhaust  fan.  Close  fireplace 

dampers.

4 -   Follow the lighting instructions. Turn on the appliance 

that is being inspected. Adjust the thermostat so 

that the appliance operates continuously.

5 -   After the burner have operated for 5 minutes, test for 

leaks of flue gases at the draft hood relief opening. 

Use the flame of a match or candle.

6 -   After determining that each appliance connected 

to the common venting system is venting properly, 

(step 3) return all doors, widows, exhaust fans, 

fireplace  dampers,  and  any  other  gas-burning 

appliances to their previous mode of operation.

7 -   If a venting problem is found during any of the 

preceding tests, the common venting system must 

be  modified  to  correct  the  problem.  Resize  the 

common venting system to the minimum vent pipe 

size determined by using the appropriate tables in 

Appendix G. (These are in the current standards of 

the National Fuel Gas Code ANSI Z223.1.

Gas Piping

Gas supply piping should not allow more than 0.5”W.C. 

drop in pressure between gas meter and unit. Supply gas 

pipe must not be smaller than unit gas connection.

 CAUTION

If a flexible gas connector is required or allowed by 

the authority that has jurisdiction, black iron pipe shall 

be installed at the gas valve and extend outside the 

furnace cabinet. The flexible connector can then be 

added between the black iron pipe and the gas supply 

line.

Gas Supply

 WARNING

Do not over torque (800 in-lbs) or under torque (350 in-

lbs) when attaching the gas piping to the gas valve.

1 -   This unit is shipped standard for left or right side 

installation 

of  gas  piping  (or  top  entry  in  horizontal 

applications). Connect the gas supply piping into the 

gas valve. The maximum torque is 800 in lbs and 

minimum torque is 350 in lbs when when attaching the 

gas piping to the gas valve.

2 -   When connecting the gas supply piping, consider 

factors such as length of run, number of fittings, and 

furnace rating to avoid excessive pressure drop. 

Table  6  lists  recommended  pipe  sizes  for  typical 

applications.

3 -   The gas piping must not run in or through air ducts, 

clothes chutes, gas vents or chimneys, dumb 

waiters, or elevator shafts.

4 -   The piping should be sloped 1/4 inch (6.4 mm) per 

15 feet (4.57 m) upward toward the meter from the 

furnace. The piping must be supported at proper 

intervals [every 8 to 10 feet (2.44 to 3.01 m)] with 

suitable hangers or straps. Install a drip leg in 

vertical pipe runs to the unit.

5 -   A 1/8” N.P.T. plugged tap or pressure post is located 

on the gas valve to facilitate test gauge connection. 

See figure 31.

6 -   In some localities, codes may require the installation 

of a manual main shut-off valve and union (furnished 

by the installer) external to the unit. The union must 

be of the ground joint type.

 IMPORTANT

Compounds used on threaded joints of gas piping must 

be resistant to the actions of liquified petroleum gases.

NOTE - 

If  emergency  shutoff  is  necessary,  shut  off  the 

main manual gas valve and disconnect main power to the 

furnace. The installer should properly label these devices

Summary of Contents for EL180UHE SERIES

Page 1: ...t service agency or the gas supplier CAUTION As with any mechanical equipment contact with sharp sheet metal edges can result in personal injury Take care while handling this equipment and wear gloves...

Page 2: ...49 14 356 9 16 14 3 76 Right 7 178 Left 2 FLUE OUTLET Either Side 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Side 16 406 14 3 4 375 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Si...

Page 3: ...h local building codes In the absence of lo cal codes units must be installed according to the current National Fuel Gas Code ANSI Z223 1 The National Fuel Gas Code is available from the follow ing ad...

Page 4: ...heater during any phase of construc tion Very low return air temperatures harmful vapors and operation of the unit with clogged or misplaced filters will damage the unit EL180UHE units may be used for...

Page 5: ...rial is not the complete and official position of the ANSI on the referenced subject which is represented only by the standard in its entirety CAUTION Do not install the furnace in a corrosive or cont...

Page 6: ...the two spac es Each opening must have a minimum free area of 1 square inch 645 mm2 per 1 000 Btu 29 kW per hour of total input rating of all gas fired equipment in the confined space Each opening mu...

Page 7: ...hour of the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the air openings ing shall have a free area of at least one square inch 6...

Page 8: ...le mounting leg The bolt and washer must be removed before the furnace is placed into operation After the bolt and washer have been re moved the rigid leg will not touch the blower housing RIGID LEG r...

Page 9: ...turn Air with transition and filter Figure 8 Figure 9 Optional Return Air Base Upflow Applications Only For use with A B C and D cabinets NOTE Optional Side Return Air Filter Kits are not for use with...

Page 10: ...for clearances to combustible materials as indicated on the unit nameplate Minimum clearances for closet or alcove installations are shown in figure 11 This furnace may be installed in either an attic...

Page 11: ...filter is being installed as part of this system to ensure better indoor air quality the filter must be properly sized Highefficiency filters have a higher static pressure drop than standardefficiency...

Page 12: ...4 inch diameter flue transition is factory installed on the combustion air inducer outlet of all models Figure 15 shows the combustion air inducer as shipped from the fac tory Mounting Screws Location...

Page 13: ...arbed fitting on the pressure switch assembly Remove pressure switch assembly 1 screw and cut wire tie to free pressure switch wires Re install pressure switch on the other side of orifice plate and r...

Page 14: ...ing document Use self drilling sheet metal screws or a mechanical fas tener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to attach the ven...

Page 15: ...fan assisted furnace may be commonly vented into an existing lined masonry chimney if the following conditions are met The chimney is currently serving at least one drafthood equipped appliance The ve...

Page 16: ...ing to approved engineering methods 5 Multiple appliance vents The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent...

Page 17: ...equivalent insulation qualities 14 All venting pipe passing through floors walls and ceilings must be installed with the listed clearance to combustible materials and be fire stopped according to loca...

Page 18: ...22 339 5 22 65 30 130 39 219 49 330 10 29 59 40 121 51 206 64 315 15 35 53 48 112 61 195 76 301 20 0 0 97 0 202 0 349 0 540 2 10 75 14 149 18 250 20 377 5 21 71 29 143 38 242 47 367 10 28 64 38 133 5...

Page 19: ...23 47 36 86 51 136 67 206 3 24 50 37 92 52 146 69 220 15 1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 102 51 163 68 248 20 1 21 54 33 99 46 157 62 246 2 2 57 34 105 48 167 64 25...

Page 20: ...ection CAUTION If a flexible gas connector is required or allowed by the authority that has jurisdiction black iron pipe shall be installed at the gas valve and extend outside the furnace cabinet The...

Page 21: ...985 27 89 873 24 72 791 22 39 728 20 61 677 19 17 635 17 98 600 17 00 2 50 8 2 067 52 502 4020 113 83 2760 78 15 2220 62 86 1900 53 80 1680 47 57 1520 43 04 1400 39 64 1300 36 81 1220 34 55 1160 32 8...

Page 22: ...e 27 Electrical WARNING ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take care during unit installation and service to protect the un...

Page 23: ...operly grounded in accordance with national and local codes Accessory Terminals One line voltage EAC 1 4 spade terminal is provided on the furnace integrated control See figure 30 for integrated contr...

Page 24: ...on or appro priate dual fuel thermostat instructions Indoor Blower Speeds 1 When the thermostat is set to FAN ON the indoor blower will run continuously on the fan speed when there is no cooling or he...

Page 25: ...to activation of combustion air inducer 12 Flame Sensed without gas valve energized 13 Low Line Voltage Note 1 Notes Note A Heartbeat is indicated by a Slow Flash 1 sec on 1 sec off repeating Note Las...

Page 26: ...l electrical power to the unit 4 This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Remove the upper access panel 6 Move...

Page 27: ...ve temporary gas meter if installed NOTE To obtain accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve...

Page 28: ...ricifice Kit Natuarl Gas Orifice Kit 045 0 4500 ft 4501 7500 ft 7501 10 000 ft 7501 10 000 ft 0 7500 ft 7501 10 000 ft 0 7500 ft 070 No Change 80W52 80W51 73W37 11K49 73W81 73W81 110 80W52 80W51 090 8...

Page 29: ...gas line pressure After one hour of continuous thermostat demand for heat the Watchguard will re set and remake thermostat demand to the furnace and automatically reset the integrat ed control to begi...

Page 30: ...erating range Thermal Limits should be checked by restricting airflow and not disconnecting the indoor blower For additional details please see Service and Application Note H049 2 Verify that system t...

Page 31: ...Page 31 EL180UHE BURNER ASSEMBLY REMOVAL Manifold And Gas Valve Retention Rings Cross Over Ignitor Sensor Rollout Switches Burner Detail Front View Figure 33...

Page 32: ...service agency or gas supplier Cabinet Parts Upper access panel Blower panel Top cap Control Panel Parts Transformer Integrated control Door interlock switch Circuit breaker Blower Parts Blower wheel...

Page 33: ...sted Supply Line Pressure W C ________ 1 VENT EXHAUST PIPE Secure to Unit Elbows Secured to Pipe Vent Pipe Supported 2 Roof Flashing water tight 3 DUCT SYSTEM SUPPLY AIR DUCT Sealed Insulated if neces...

Page 34: ...___ 5 COOLING MODE INDOOR BLOWER AMPS______ 3 TEMPERATURE DROP Return Duct Temperature _________ Supply Duct Temperature _ _______ 4 5 6 7 DRAIN LINE Leak Free THERMOSTAT Adjusted and Programmed Opera...

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