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EL16XC1 SERIES

System Operation 

HIGH PRESSURE SWITCH (S4)

EL16XC1 units are equipped with a high‐pressure switch
that is factory-wired and located in the liquid line. The
switch is a Single Pole, Single Throw (SPST), auto-reset
switch which is normally closed and removes power from
the compressor when discharge pressure rises above
factory setting at 590 + 10 psig; resets at 418 + 5 psig.

CRANKCASE  HEATER (HR1) AND THERMOSTAT
(S40)

Compressors in some models are equipped with a 40 watt
or 70 watt, belly band type crankcase heater. HR1
prevents liquid from accumulating in the compressor. HR1
is controlled by a single pole, single throw thermostat
switch (S40) located on the liquid line.

When liquid line temperature drops below 50° F the
thermostat closes energizing HR1. The thermostat will
open, de-energizing HR1 once liquid line temperature
reaches 70° F.

THERMAL PROTECTION SWITCH (S173) -
COMPRESSOR MOUNTED

Some units are equipped with a compressor mounted
normally closed temperature switch that prevents
compressor damage due to overheating caused by
internal friction. The switch is located on top of the
compressor casing. This switch senses the compressor
casing temperature and opens at 239-257°F
(115°C-125°C) to shut off compressor operation. The
auto-reset switch closes when the compressor casing
temperature falls to 151-187°F (66°C-86°C), and the
compressor is re-energized. This single-pole, single-throw
(SPST) bi-metallic switch is wired in series with the 24V Y
input signal to control compressor operation.

Maintenance

Your heating and air conditioning system should be
inspected and maintained yearly (before the start of the
cooling and heating seasons) by a licensed professional
HVAC technician. You can expect the technician to check
the following items. 

These checks may only be

conducted by a licensed professional HVAC
technician.

Outdoor Unit

1. Inspect component wiring for loose, worn or damaged

connections. Also check for any rubbing or pinching of
wires. Confirm proper voltage plus amperage of outdoor
unit.

2. Check the cleanliness of outdoor fan and blade

assemblies. Check condition of fan blades (cracks).
Clean or replace them, if necessary.

3. Inspect base pan drains for debris and clean as

necessary.

4. Inspect the condition of refrigerant piping and confirm

that pipes are not rubbing copper-to-copper. Also,
check the condition of the insulation on the refrigerant
lines. Repair, correct, or replace as necessary.

5. Test capacitor. Replace as necessary.

6. Inspect contactor contacts for pitting or burn marks.

Replace as necessary.

7. Check outdoor fan motor for worn bearings/bushings.

Replace as necessary.

8. Inspect and 

clean 

outdoor coils, if necessary and note

any damage to coils or signs of leakage.

NOTICE !

Failure to follow instructions will cause damage to
the unit. 
This unit is equipped with an aluminum coil. Alu­
minum coils may be damaged by exposure to solu­
tions with a pH below 5 or above 9. The aluminum
coil should be cleaned using potable water at a
moderate pressure (less than 50psi). If the coil can­
not be cleaned using water alone, Lennox recom­
mends use of a coil cleaner with a pH in the range of
5 to 9. The coil must be rinsed thoroughly after
cleaning. 
In coastal areas, the coil should be cleaned with
potable water several times per year to avoid corro­
sive buildup (salt).

Indoor Unit (Air Handler or Furnace)

1. Inspect component wiring for loose, worn or damaged

connections. Confirm proper voltage plus amperage
indoor unit.

2. Inspect and clean or replace air filters in indoor unit.
3. Check the cleanliness of indoor blower and clean

blower, if necessary.

4. Inspect the evaporator coil (Indoor) drain pans and

condensate drains for rust, debris, obstructions, leaks
or cracks. Pour water in pans to confirm proper
drainage from the pan through to the outlet of the pipe.
Clean or replace as necessary.

5. Inspect and clean evaporator (indoor) coil, if necessary.
6. Inspect the condition of the refrigerant lines and

confirm that pipes are not rubbing copper-to-copper.
Also, ensure that refrigerant pipes are not being
affected by indoor air contamination. Check condition
of insulation on the refrigerant lines. Repair, correct, or
replace as necessary.

7. Inspect the duct system for leaks or other problems.

Repair or replace as necessary.

8. Check for bearing/bushing wear on indoor blower

motor.  Replace as necessary.

9. Indoor unit inspections of gas- or oil-fired furnaces will

also include inspection and cleaning of the burners,
and a full inspection of the gas valve, heat exchanger
and flue (exhaust) system.

General System Test with System Operating

1. Your technician should perform a general system test.

He will turn on the air conditioner to check operating
functions such as the start­up and shut­off operation.
He will also check for unusual noises or odors, and
measure indoor/outdoor temperatures and system
pressures as needed.

2. The technician will check the refrigerant charge per

the charging sticker information on the outdoor unit.

3. Verify that system total static pressure and airflow

settings are within specific operating parameters.

4. Verify correct temperature drop across indoor coil.

Summary of Contents for EL16XC1 Series

Page 1: ...multiple power supplies TABLE OF CONTENTS Model Number Identification 2 Typical Serial Number Identification 2 Specifications 2 Electrical Data 3 Unit Dimensions 4 Unit Parts Arrangement 5 Operating...

Page 2: ...de 08 2008 09 2009 10 2010 Month Code A January B February C March 05716 5 or 6 Digit Unique Number Location Code 19 Saltillo Mexico 58 Marshalltown IA 5 Specifications Model Numbers Unit Outdoor Fan...

Page 3: ...C1 024 25 14 6 10 9 59 3 1 6 825 1 0 1 9 EL16XC1 030 25 17 0 12 8 67 8 1 6 825 1 0 1 9 EL16XC1 036 EL16XC1S036 30 18 0 13 6 79 0 1 6 825 1 0 1 9 EL16XC1 041 30 19 3 14 7 75 0 1 6 825 1 0 1 9 EL16XC1 0...

Page 4: ...6XC1 030 39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 EL16XC1 036 EL16XC1S036 31 787 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8...

Page 5: ...K1 1 CAPACITOR C12 CONTROL PANEL TYPICAL PLUMBING COPELAND COMPRESSOR DISCHARGE LINE HIGH TEMPERATURE SENSOR LIQUID LINE FILTER DRIER SINGLE FLOW DISCHARGE LINE HIGH TEMPERATURE SENSOR COMPRESSOR HARN...

Page 6: ...risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application Notes C 08 1 for further details and information IMPORTANT To prevent stripping of t...

Page 7: ...6 7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriat...

Page 8: ...e unit s sound level registered from the adjacent property not from the installation property Install the unit as far as possible from the property line When possible do not install the unit directly...

Page 9: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Page 10: ...n the direction of prevailing winds NOTICE Roof Damage This system contains both refrigerant and oil Some rubber roofing material may absorb oil and cause the rubber to swell when it comes into contac...

Page 11: ...E AS CLOSE TO PARALLEL WITH THE UNIT AS POSSIBLE WHILE INSTALLING PANEL PREFERRED ANGLE FOR INSTALLATION ANGLE MAY BE TOO EXTREME HOLD DOOR FIRMLY TO THE HINGED SIDE TO MAINTAIN FULLY ENGAGED TABS Det...

Page 12: ...g torch while pressurized may result in ignition of the refrigerant and oil mixture check the high and low pressures before unbrazing WARNING When using a high pressure gas such as dry nitrogen to pre...

Page 13: ...OR RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sh...

Page 14: ...operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORTANT Con...

Page 15: ...Y FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CU...

Page 16: ...ions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE w...

Page 17: ...the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD INVERTED HCFC 22 CYLINDER CONTAINS CLEAN HCFC 22 TO BE USED FOR FLUSHING LIQUID LINE SERV...

Page 18: ...EMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY A Remove the field provided fitting that temporary reconnected the liquid line to the indoor unit s distributor assembly B Install one of the provided Teflon...

Page 19: ...inder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the l...

Page 20: ...oor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When th...

Page 21: ...diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air handler for low voltage...

Page 22: ...PERATURE RATING MORE THAN 100 30 METERS 16 35 C MINIMUM WIRE NUTS BLACK 24V CONTROL WIRES YELLOW TIGHTEN WIRE TIE UNIT LOW VOLTAGE CONNECTIONS NOTE DO NOT BUNDLE ANY EXCESS 24VAC CONTROL WIRES INSIDE...

Page 23: ...cessary 6 Inspect contactor contacts for pitting or burn marks Replace as necessary 7 Check outdoor fan motor for worn bearings bushings Replace as necessary 8 Inspect and clean outdoor coils if neces...

Page 24: ...m Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure Suction...

Page 25: ...Page 25 EL16XC1 SERIES Typical Field Wiring...

Page 26: ...Page 26 Typical Factory Wiring...

Page 27: ...supply at the disconnect switch The voltage must be within the range listed on the unit s nameplate If not do not start the equipment until you have consulted with the power company and the voltage co...

Page 28: ...mperature of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb Wet bulb F A 72 B 64 C 53 air flow air flow All temperatures are expressed in F 1 Determine the des...

Page 29: ...t 4 6 m line set 3 8 9 5 mm 3 ounce per 5 85 g per 1 5 m If line length is greater than 15 ft 4 6 m add this amount If line length is less than 15 ft 4 6 m subtract this amount Refrigerant Charge per...

Page 30: ...OOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airflow through the outdoor coil to achieve pressures from 325 375 psig 2240 2585kPa Higher pressure...

Page 31: ...than shown then REMOVE refrigerant If refrigerant is REMOVED retest to confirm that unit is properly charged MORE or LESS If refrigerant is ADDED retest to confirm that unit is properly charged ABOVE...

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