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Page 7

CH35 SERIES

ABOVE

FINISHED

SPACE?

OVERFLOW DRAIN LINE

ALWAYS RUN AN OVERFLOW DRAIN LINE.  IF NOT POSSIBLE TO
ROUTE OVERFLOW DRAIN LINE, INSTALL LOW VOLTAGE
OVERFLOW SWITCH KIT. WIRE KIT TO SHUT DOWN
COMPRESSOR PER INSTRUCTIONS.

NO

YES

CATALOG#

X3169

CLEAN OUT

VENT

PRESS IN

(DO NOT GLUE)

VENT MUST EXTEND

ABOVE HEIGHT OF

COIL DRAIN PAN BY

TWO INCHES

1” X 3/4” X 3/4”

REDUCING

TEE WITH

PLUG

CATALOG

NUMBERS* — 

P-TRAP - 49P66,

J-TRAP - 91P90 OR

ANY PVC SCH 40 P-

OR J-TRAP 3/4”

OVERFLOW

DRAIN

OPTIONAL

SAFETY

PAN

COIL DRAIN PAN

WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A 3/4” SECONDARY DRAIN LINE
MUST BE:

● CONNECTED TO SECONDARY DRAIN PAN OR

● CONNECTED TO THE OVERFLOW DRAIN OUTLET OF THE AIR HANDLER DRAIN PAN.

TRAPS MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC DIFFERENCES —
GENERALLY, TWO INCHES.

DRAIN LINE SHOULD
SLOPE A MINIMUM OF
ONE INCH PER 10 FT.

NOTE 

— WHEN A AIR HANDLER IS LOCATED ABOVE A FINISHED SPACE THE SECONDARY

DRAIN PAN MUST HAVE A LARGER FOOTPRINT THAN THE AIR HANDLER.

MAIN

DRAIN

TO APPROVED

DRAIN

FOR NEGATIVE PRESSURE COILS (BLOWER
AFTER COIL), TRAPS ARE REQUIRED ON ALL
DRAIN LINES CONNECTED TO COIL.

COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET
AND MALE ADAPTER, TWO-PART DESIGN FOR USE WHERE
OBSTRUCTIONS PREVENT DIRECT THREADING

SECONDARY

DRAIN PAN

2”

(51MM)

TRAP DEPTH

*P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.

Figure 10. Typical Main and Overflow Drain Installations

Blower Speed Connection

Proper air volume must be provided over the evaporator
coil. Select a blower motor speed tap that will provide 400 ±
50 CFM per 12,000 Btuh of cooling capacity (wet coil).
A static pressure reading must be taken to see if the
pressure drops are within the proper range. See figure 11
as an example to obtain an accurate reading.
To ensure accuracy, test the air on both sides of the coil.
Refer to figure 11 for location of two test holes.

LEFT-HAND AIR DISCHARGE (TOP VIEW)

SUPPLY AIR UNIT FRONT

SUPPLY AIR UNIT REAR

AIR

FLOW

TEST HOLE 1

TEST HOLE

2

SUPPLY

AIR DUCT

RETURN AIR

DUCT

Figure 11. Static Pressure Test

CAUTION

Take care when drilling test holes into the furnace flange
and the duct. Drill holes away from refrigerant piping.
Test holes should be drilled where specified in order to
avoid unit damage.

1. Drill a 5/16" test hole in the coil case 1" from the

furnace flange (test hole 1, figure 11).

2. Drill a 5/16" test hole into the supply air duct (test hole

2, figure 11).

3. Connect the zero end of the draft gauge scale to the

furnace end of the coil. Insert the hoses so that 1/4"
extends inside the duct or end seal. Seal around holes
with Permagum.

4. Turn on the electrical power to the furnace and set the

thermostat to initiate a cooling demand.

Summary of Contents for CH35 Series

Page 1: ...ne Connections 5 Leak Testing Evacuating and Charging 6 Sealing Ducts 6 Condensate Drain Connection 6 Blower Speed Connection 7 Maintenance 8 General CH35 all aluminum coil horizontal evaporator coils...

Page 2: ...3 8 3 8 3 8 Condensate drain fpt in 3 4 3 4 3 4 3 4 3 4 Evaporator Coil Net face area sq ft 1 75 3 5 3 5 4 33 4 67 Tube diameter in 3 8 3 8 3 8 3 8 3 8 Number of rows 2 3 2 3 3 Fins per inch 18 14 19...

Page 3: ...d of pressure Installation WARNING Risk of explosion or fire Can cause injury or death Recover all refrigerant to relieve pressure before open ing the system Install the furnace or air handler accordi...

Page 4: ...LY AIR UNIT REAR TEST HOLE AIR FLOW FIELD FABRICATED INSULATED BLOCK OFF PLATE Figure 2 D Width Coil with C Width Furnace Top View SUPPLY AIR UNIT FRONT PLUMBING CONNECTIONS SUPPLY AIR UNIT REAR AIR F...

Page 5: ...eat damage during brazing See figure 7 WATER SATURATED RAGS PLACE A WET RAG AGAINST COIL CABINET AND AROUND THE SUCTION LINE CONNECTION BRAZE CONNECTION ALLOW PIPE TO COOL BEFORE REMOVING WET RAG 1 2...

Page 6: ...e coil cabinet flanges WARNING There must be an airtight seal between the bottom of the furnace and the return air plenum Use fiberglass sealing strips caulking or equivalent sealing method between th...

Page 7: ...EADING SECONDARY DRAIN PAN 2 51MM TRAP DEPTH P TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J TRAP 91P90 Figure 10 Typical Main and Overflow Drain Installations Blower Speed Connection Pro...

Page 8: ...his or any other maintenance turn off all power to the indoor unit at the main unit disconnect switch It is also recommended that you wear personal protective gear safety glasses and or a face shield...

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