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# 45466K003

Page 23

It is recommended that this furnace be inspected by a

qualified service technician at the beginning of each

heating season.

Filters

Filters should be checked at least every 6 weeks. Dispos-

able filters should be replaced when dirty, and cleanable

filters should be cleaned regularly. It is important to keep the

air filters clean, as dirty filters can restrict airflow and the

blower and induced draft motors depend upon sufficient air

flowing across and through them to keep from overheating.

Lubrication

The blower motor and induced draft motor are pre-lubricated

by the manufacturer and do not require further lubricating

attention. However, the motors should be cleaned periodi-

cally to prevent the possibility of overheating due to an

accumulation of dust and dirt on the windings or on the

motor exterior.

Condensate Collection and Disposal System

Check the condensate drain line periodically for blockage.

Visual inspection of condensate flow can be done easily

while the furnace is in operation. Use a flashlight to

illuminate the discharge end of the condensate drain that

is placed in the sewer opening. If the condensate drain

line becomes blocked or plugged, the furnace will not

operate properly.

MAINTENANCE

Failure to follow the safety warnings exactly

could result in dangerous operation, serious

injury, death, or property damage.
Improper servicing could result in dangerous

operation, serious injury, death, or property

damage.

Before servicing, disconnect all electrical

power to furnace.

When servicing controls, label all wires prior

to disconnecting. Reconnect wires correctly.

Verify proper operation after servicing.

  WARNING

ELECTRICAL SHOCK, FIRE,

OR EXPLOSION HAZARD

Main Burners

Light the burners and allow to operate for a few minutes to

establish normal burning conditions. Observe the main

burner flames. Compare this observation to Figure 21 to

determine if proper flame adjustment is present. Flame

should be predominantly blue in color and strong in appear-

ance. Check that all burners are lit, and that the flame does

not impinge on the sides of the heat exchanger.

Distorted flame or yellow tipping of the natural gas main

burner flame, or long yellow tips on propane, may be

caused by lint accumulation or dirt inside the burner or

burner ports, at the air inlet between the burner and

manifold pipe, or obstructions over the main burner orifice.

Use a soft brush or vacuum to clean the affected areas.

Typical Flame Appearance

(Main Burners)

Figure 21

Heat

Exchanger

Burner

Flame

(Blue Only)

Burner

Gas

Manifold

Summary of Contents for CG90CB

Page 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Page 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Page 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Page 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Page 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Page 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Page 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Page 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Page 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Page 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Page 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Page 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Page 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Page 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Page 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Page 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Page 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Page 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Page 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Page 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Page 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Page 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Page 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Page 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Page 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Page 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Page 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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