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# 45466K003

Page 21

Refer to the furnace wiring diagram while using the

following procedure to change motor speed:

1. Turn off electrical power to the unit.

2. Connect the desired speed tap for cooling on the

blower control board.

3. For heating speed, check the temperature rise and, if

necessary, adjust the blower speed tap to maintain

temperature rise within the range shown on the

furnace rating plate.

To use the same speed tap for both heating and

cooling, install a piggyback terminal on the speed tap

using a short jumper. Wire 1/4" quick connect termi-

nals on both ends to jumper the 

HEAT

 and 

COOL

speed on the blower control board.

4. The remaining speed taps must be connected to

dummy terminals marked 

PARK

 on the blower

control board.

Checking and Adjusting Gas Input

The minimum permissible gas supply pressure for the

purpose of input adjustment is 5" W.C. for natural gas and

11" W.C. for propane gas. This furnace requires conversion

for use with propane (see 

Accessories

 section on page 24

for correct kit). The maximum inlet gas supply pressure is

10.5" W.C. for natural gas and 13" W.C. for propane.

Gas input must never exceed the value shown on the

furnace rating plate. The furnace is equipped for rated

input at manifold pressures of 3.5" W.C. for natural gas or

10.0" W.C. for propane gas.

To measure the manifold pressure, disconnect the hose

and remove the barbed fitting in the downstream side of

the gas valve and connect a water manometer or gauge

(see Figure 20).

To adjust the regulator, turn the adjusting screw(s) on the

regulator clockwise to increase pressure and input; coun-

terclockwise to decrease pressure and input.

Replace the barbed fitting and reconnect the hose after

measuring and/or adjusting the regulator.

For Natural Gas:

 Check the furnace rate by observing the

gas meter, when available, making sure all other gas

appliances are turned off. The test hand on the meter

x

 3600 x

= Cubic Feet Per Revolution

BTU/HR
 INPUT

 # Seconds Per Revolution

Heating

Value

The heating value of the gas can be obtained from the local

utility company.

For Propane Gas:

 The only check for the furnace rate is to

properly adjust the manifold pressure using a manometer

and Table 4 on page 22. Typical manifold set point for

installations at altitudes from 0 to 4500 feet above sea level

is 10.0" W.C.

Temperature Rise

Check the temperature rise and, if necessary, adjust blower

speed to maintain temperature rise within the range shown

on the unit rating plate.

High Altitude

In both the United States and Canada, this furnace is

approved for operation at altitudes from 0 to 4500 feet above

sea level without any required modifications. From 4500 to

7500 feet, the gas manifold pressure needs to be adjusted

according to the information shown in Table 4 on page 22.

To adjust the manifold pressure, refer to previous section

Checking and Adjusting Gas Input

. For installations

above 7500 feet, call Technical Service at 1-800-448-5872

ext. 2610 for assistance.

The furnace rate must be /- 2% of the

appliance rating input.

 CAUTION

Figure 20

Checking and Adjusting Gas Input

should be timed for at least one revolution. Note the

number of seconds for one revolution.

Summary of Contents for CG90CB

Page 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Page 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Page 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Page 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Page 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Page 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Page 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Page 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Page 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Page 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Page 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Page 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Page 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Page 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Page 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Page 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Page 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Page 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Page 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Page 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Page 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Page 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Page 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Page 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Page 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Page 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Page 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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