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# 45466K003

Page 20

OPERATION

Sequence of Operation

Heating

During a call for heat the thermostat closes the R-W

circuit of the control board.  The control board verifies limit

switches are closed and pressure switch is open. The

induced draft blower relay closes causing the blower to

run. As vent pressure is developed by the induced draft

blower, the pressure switch closes. After a 15-second pre-

purge, the control energizes the hot surface ignitor. After

the 7-second warmup time, the control energizes the main

gas valve causing the main burners to ignite. The hot

surface ignitor is de-energized 3 seconds after the main

valve opens. If flame is sensed during this time the main

valve remains energized and the control starts the

30-second heat blower 

on

 delay.

As heating demand is met, the thermostat de-energizes the

R-W circuit. The control de-energizes the main valve

causing the burners to shut off. The induced draft blower

shuts off after a 15-second post-purge delay. The circulating

air blower will continue to operate until the user-selectable

heat blower 

off

 delay expires. The control return to standby

mode once the heat blower 

off

 delay expires.

Fan “On”

During a fan 

on

 call, the thermostat energizes the R-G

circuit of the control board, immediately causing the fan to

energize the COOL speed. The fan remains energized as

long as the thermostat calls for fan 

on

 operation.

If a call for cooling is energized during a fan 

on

 call, the fan

continues to operate at the COOL speed. If a call for heat is

energized during a fan 

on

 call, the control de-energizes the

fan immediately and begins the heat call/ignition sequence.

At the end of the fan 

on

 call the thermostat de-energizes

the R-G circuit of the control, causing the fan to be de-

energized immediately.

Cooling

During a call for cooling, the thermostat energizes the R-Y

circuit of the control board. After a 1-second cooling 

on

delay, the control energizes the cooling fan speed. If the fan

is already energized, it remains running and does not de-

energize for the 1-second cooling fan 

on

 delay.

The call for cooling has priority over continuous fan

operation while a call for heating has priority over both a

call for cooling or continuous fan. Ignition lockouts for any

reason do not affect cooling operation.

As cooling demand is met, the thermostat de-energizes

the R-Y circuit of the control board. After a 60-second

cooling 

off

 delay, the control de-energizes the cooling

speed fan. At the end of the cooling 

off

 delay period, the

control returns to the standby mode.

Controls

Following is a description of the operation of some of the

controls used in this furnace. All models use one of each

control, except as noted.

Pressure Switch

The pressure switch is a normally open switch that

monitors combustion air flow. Inadequate air flow resulting

from excessive venting system restriction or a failed

combustion blower will cause the switch to remain open.

Rollout Switch

The rollout switch is a normally closed switch that opens

when abnormal temperatures exist in the burner area. This

can be caused by a restricted heat exchanger causing

main burner flame to 

roll out

 into the vestibule area or

burner box.

This switch must be manually reset by pushing the button

on top to restore furnace operation. G1D93BC units have

two rollout switches.

Primary Limit Control

This is a normally closed control that opens if abnormally

high circulating air temperatures occur. It is an automatic

reset control.

Auxiliary Limit Control

This is a normally closed control that opens under abnor-

mal 

reverse air flow

 conditions that could occur in a

counterflow or horizontal installation if the circulating

blower fails. It is an automatic reset control.

Upflow models do not include an auxiliary limit control.

Interlock (Blower Door) Switch

When the blower door is removed, the interlock switch

breaks the power supply to the burner controls and blower

motor. The switch operation must be checked to confirm it

is operating correctly.

Blower Control Board

The blower control board operates the circulating air

blower, the combustion blower and any accessories

connected to it. These models feature user-selectable

blower 

off

” 

delay times (60, 90, 120, and 180 seconds)

that are factory set to provide a 120-second blower 

off

delay on heating (see wiring diagram on page 26).

Summary of Contents for CG90CB

Page 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Page 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Page 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Page 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Page 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Page 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Page 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Page 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Page 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Page 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Page 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Page 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Page 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Page 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Page 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Page 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Page 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Page 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Page 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Page 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Page 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Page 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Page 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Page 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Page 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Page 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Page 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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