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Page 20

System Operation  

UNIT COMPONENTS

 IMPORTANT

Some  scroll  compressors  have  an  internal  vacuum 

protector that will unload scrolls when suction pressure 

goes below 20 psig. A hissing sound will be heard when 

the compressor is running unloaded. Protector will 

reset when low pressure in system rises above 40 psig. 

DO NOT REPLACE COMPRESSOR.

The outdoor unit and indoor blower cycle on demand from 

the room thermostat. If the thermostat blower switch is in 

the 

ON

 position, the indoor blower operates continuously. 

Liquid line Filter Drier 

The unit is equipped with a large-capacity filter drier which 

keeps the system clean and dry. If replacement is neces-

sary, order another of the same design and capacity. The 

replacement filter drier must be suitable for use with HFC-

410A refrigerant. 

Low Pressure Switch (S87) 

The 16ACX is equipped with an auto-reset low pressure 

switch which is located on the vapor line. The switch shuts 

off the compressor when the vapor pressure falls below 

the factory setting. This switch, which is ignored during 

defrost operation, closes at pressures at or above 40 + 5 

psig (276 + 34 kPa) and opens at 25 + 5 psig (172 + 34 

kPa). It is not adjustable. 

High Pressure Switch (S4) 

The 16ACX is equipped with an auto-reset high pressure 

switch (single-pole, single-throw) which is located on the 

liquid  line.  The  switch  shuts  off  the  compressor  when 

discharge pressure rises above the factory setting. The 

switch is normally closed and is permanently adjusted to 

trip (open) at 590 + 15 psig (4068 + 103 kPa). 

NOTE

 – 

A Schrader core is under the pressure switches.

 

Crankcase Heater (HR1) and Thermostat Switch (S40) 

All  models  sizes  are  equipped  with  a  belly  band  type 

crankcase heater. HR1 prevents liquid from accumulating 

in the compressor. The HR1 is controlled by a single pole, 

single throw thermostat switch (S40) located on the liquid 

line. On all units, the heater is on when there is no com-

pressor operation. 

Thermal Protection Switch (S173) – Compressor 

Mounted 

Some  16ACX  units  are  equipped  with  a  compressor 

mounted normally closed temperature switch that pre-

vents compressor damage due to overheating caused 

by internal friction. The switch is located on top of the 

compressor  casing  (see  figure  1).  This  switch  senses 

the compressor casing temperature and opens at 239-

257°F  (115°C-125°C)  to  shut  off  compressor  operation. 

The auto-reset switch closes when the compressor cas-

ing temperature falls to 151-187°F (66°C-86°C), and the 

compressor is re-energized. This single-pole, single-throw 

(SPST) bi-metallic switch is wired in series with the 24V Y 

input signal to control compressor operation.

Maintenance  

DEALER

 WARNING

Electric Shock Hazard. Can cause injury or 

death. Unit must be properly grounded in 

accordance with national and local codes.

Line  voltage  is  present  at  all  components 

when unit is not in operation on units with 

single-pole contactors. Disconnect all remote 

electric power supplies before opening 

access panel. Unit may have multiple power 

supplies.

 WARNING

Improper installation, adjustment, alteration, service 

or maintenance can cause property damage, personal 

injury or loss of life. Installation and service must  be 

performed by a licensed professional HVAC installer or 

equivalent, service agency, or the gas supplier.

Maintenance and service must be performed by a quali-

fied installer or service agency. At the beginning of each 

cooling season, the system should be checked as follows:

Outdoor Unit

1 - 

 Clean and inspect outdoor coil (may be flushed with 

a water hose). Ensure power is off before cleaning.

2 -   Outdoor unit fan motor is pre-lubricated and sealed. 

No further lubrication is needed.

3 -   Visually inspect all connecting lines, joints and coils 

for evidence of oil leaks.

4 -  Check all wiring for loose connections. 
5 -  Check for correct voltage at unit (unit operating). 
6 -  Check amp draw on outdoor fan motor.

Motor Nameplate:_________ Actual:__________.

7 -   Inspect drain holes in coil compartment base and 

clean if necessary.

NOTE

 – 

If insufficient cooling occurs, the unit should be 

gauged and refrigerant charge should be checked. 

Outdoor Coil 

It  may  be  necessary  to  flush  the  outdoor  coil  more  fre

-

quently if it is exposed to substances which are corrosive 

or which block airflow across the coil (e.g., pet urine, cot

-

tonwood  seeds,  fertilizers,  fluids  that  may  contain  high 

levels of corrosive chemicals such as salts) 
• 

 Outdoor Coil – The outdoor coil may be flushed with a 

water hose. 

• 

 Outdoor Coil (Sea Coast) – Moist air in ocean locations 

can carry salt, which is corrosive to most metal. Units that 

are located near the ocean require frequent inspections 

and maintenance. These inspections will determine the 

necessary need to wash the unit including the outdoor 

coil. Consult your installing contractor for proper intervals/

procedures for your geographic area or service contract. 

Summary of Contents for 16ACX Series

Page 1: ...isconnect all remote electric power supplies before opening access panel Unit may have multiple power supplies 16ACX Table of Contents Installation Clearances 2 Model Number Identification 2 Dimension...

Page 2: ...mm Clearance to one of the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification 16 AC X 036...

Page 3: ...NECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3 8...

Page 4: ...0 97 0 95 Outdoor Fan Motor Full load amps 1 0 1 7 1 7 1 4 Locked Rotor amps 1 9 3 2 3 2 3 2 CONTROLS ORDER SEPARATELY iComfort M30 Smart Wi Fi Thermostat 15Z69 Remote Outdoor Temperature Sensor X265...

Page 5: ...riately sized wrench should be used and fitted snugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2...

Page 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Page 9: ...of refrigerant charge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...hreads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...Page 19 FIGURE 12 Typical Wiring Diagram...

Page 20: ...shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPST bi...

Page 21: ...s filter is located It will be either at the indoor unit installed internal or external to the cabinet or behind a return air grille in the wall or ceiling Check the filter monthly and clean or repla...

Page 22: ...he thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit 7 Recheck voltage while the unit is running Power must be with...

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