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 WARNING

Improper installation, adjustment, alteration, service 

or maintenance can cause property damage, personal 

injury or loss of life. Installation and service must  be 

performed by a licensed professional HVAC installer or 

equivalent, service agency, or the gas supplier.

 IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of 

refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. 

Approved methods of recovery, recycling or reclaiming 

must be followed. Fines and/or incarceration may be 

levied for noncompliance.

 IMPORTANT

This unit must be matched with an indoor coil as 

specified in Lennox Product Specification bulletin. Coils 

previously charged with HCFC-22 must be flushed.

 CAUTION

As with any mechanical equipment, contact with sharp 

sheet metal edges can result in personal injury. Take 

care while handling this equipment and wear gloves and 

protective clothing.

 WARNING

Electric Shock Hazard. Can cause injury or 

death. Unit must be properly grounded in 

accordance with national and local codes.

Line  voltage  is  present  at  all  components 

when unit is not in operation on units with 

single-pole contactors. Disconnect all remote 

electric power supplies before opening 

access panel. Unit may have multiple power 

supplies.

16ACX

Table of Contents

Installation Clearances ...................................................2

Model Number Identification

 ...........................................2

Dimensions .....................................................................3

Specifications

 .................................................................4

Typical Unit Parts Arrangement ......................................5

Operating Gauge Set and Service Valves

 ......................5

Unit Placement  ..............................................................7

Removing and Installing Louvered Panels

 .....................8

New or Replacement Line Set

 ........................................9

Brazing Connections 

 ................................................... 11

Flushing Line Set and Indoor Coil

 ................................14

Installing Indoor Metering Device .................................15

Leak Test Line Set and Indoor Coil 

 ..............................16

Evacuating Line Set and Indoor Coil 

 ...........................17

Electrical .......................................................................18

System Operation  

 .......................................................20

Maintenance   ...............................................................20

Servicing Units Void of Charge  

 ...................................21

Start-Up  

 ......................................................................22

Service Literature

UNIT INFORMATION

Corp. 1916-L9 

October 3, 2019

16ACX (HFC-410A) SERIES OUTDOOR UNITS

General Information 

These instructions are intended as a general guide and do 

not supersede national or local codes in any way. Consult 

authorities having jurisdiction before installation.
The Merit® 16ACX model is designed for use with HFC-

410A refrigerant only. This unit must be installed with 

an  approved  indoor  air  handler  or  coil.  See  the  Lennox 

16ACX Product Specification bulletin (EHB) for approved 

indoor component matchups.
This outdoor unit is designed for use in systems that use 

the following refrigerant metering device:
• 

Check / thermal expansion valve (CTXV)

Summary of Contents for 16ACX Series

Page 1: ...isconnect all remote electric power supplies before opening access panel Unit may have multiple power supplies 16ACX Table of Contents Installation Clearances 2 Model Number Identification 2 Dimension...

Page 2: ...mm Clearance to one of the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification 16 AC X 036...

Page 3: ...NECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3 8...

Page 4: ...0 97 0 95 Outdoor Fan Motor Full load amps 1 0 1 7 1 7 1 4 Locked Rotor amps 1 9 3 2 3 2 3 2 CONTROLS ORDER SEPARATELY iComfort M30 Smart Wi Fi Thermostat 15Z69 Remote Outdoor Temperature Sensor X265...

Page 5: ...riately sized wrench should be used and fitted snugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2...

Page 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Page 9: ...of refrigerant charge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...hreads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...Page 19 FIGURE 12 Typical Wiring Diagram...

Page 20: ...shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPST bi...

Page 21: ...s filter is located It will be either at the indoor unit installed internal or external to the cabinet or behind a return air grille in the wall or ceiling Check the filter monthly and clean or repla...

Page 22: ...he thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit 7 Recheck voltage while the unit is running Power must be with...

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