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Page 18

Maintenance

 

WARNING

Electric shock hazard. Can cause inju-
ry or death. Before attempting to per-
form any service or maintenance, turn
the electrical power to unit OFF at dis-
connect switch(es). Unit may have
multiple power supplies.

Maintenance and service must be performed by a qualified
installer or service agency. At the beginning of each cooling
season, the system should be checked as follows:

Outdoor Unit

 1 − Clean and inspect outdoor coil (may be flushed with a

water hose). Make sure power is off before cleaning.

 2 − Outdoor unit fan motor is pre-lubricated and sealed. No

further lubrication is needed.

 3 − Visually inspect all connecting lines, joints and coils for

evidence of oil leaks.

 4 − Check all wiring for loose connections.
 5 − Check for correct voltage at unit (unit operating).
 6 − Check amp draw on outdoor fan motor.

Unit nameplate__________Actual__________.

 7 - Inspect drain holes in coil compartment base and clean

if necessary.

NOTE − If owner complains of insufficient cooling, the unit
should be gauged and refrigerant charge checked. Refer
to section on refrigerant charging in this instruction.

Indoor Coil

 1 − Clean coil if necessary.

 2 − Check connecting lines, joints and coil for evidence of

oil leaks.

 3 − Check condensate line and clean if necessary.

Indoor Unit

 1 − Clean or change filters.
 2 − Adjust blower speed for cooling. Measure the pressure

drop over the coil to determine the correct blower CFM.
Refer to the unit information service manual for pressure
drop tables and procedure.

 3 −

Belt Drive Blowers − 

Check belt for wear and proper

tension.

 4 − Check all wiring for loose connections.
 5 − Check for correct voltage at unit. (blower operating)
 6 − Check amp draw on blower motor.

Motor nameplate__________Actual__________.

Optional Accessories

Refer to the Engineering Handbook for optional accesso-
ries that may apply to this unit. The following may or may
not apply:

 

 

Loss of Charge Kit

 

 

High Pressure Switch Kit

 

 

Compressor Monitor

 

 

Compressor Crankcase Heater

 

 

Hail Guards

 

 

Mounting Bases

 

 

Stand−off Kit

 

 

Sound Cover

 

 

Low Ambient Kit

 

 

Monitor Kit

 

 

Mild Weather Kit

Start−Up and Performance Check List

Start−Up and Performance Check List

Job Name

Job Location
Installer

Unit Model No.

Nameplate Voltage

Rated Load Ampacity

Maximum Fuse or Circuit Breaker

Refrigerant Lines:

Service Valves Fully Opened?

Outdoor Fan Checked?

Job No.

City

City

Serial No.

Date

State

State

Service Technician

Compressor

Outdoor Fan

Indoor Filter Clean?

Electrical Connections Tight?

Supply Voltage (Unit Off)

Vapor Pressure

Thermostat

Refrigerant Charge Checked?

Calibrated?

Properly Set?

Level?

Properly Insulated?

Voltage With Compressor Operating

Leak Checked?

Service Valve Caps Tight?

Indoor Blower RPM

Outdoor Coil Entering Air Temp.

Discharge Pressure

S.P. Drop Over Indoor (Dry)

Summary of Contents for 10HPB18

Page 1: ...h 5 tons 504 828M 06 04 Supersedes 02 04 Table of Contents 10HPB Outdoor Units 1 Shipping Packing List 1 General Information 1 Unit Dimensions 2 Setting the Unit 3 Electrical 4 Refrigerant Piping 6 Re...

Page 2: ...8 111 6 3 8 162 6 3 8 162 Top View Base Section 3 4 19 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 coil drain outlets around perimeter of base optional unit stand off kit 4 field installed liqu...

Page 3: ...to allow adequate drainage of defrost water and prevent ice buildup 3 In heavy snow areas do not locate the unit where drift ing will occur The unit base should be elevated above the depth of average...

Page 4: ...2 Ground unit at unit disconnect switch or to an earth ground NOTE To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box us ing a proper conduit fitting N...

Page 5: ...Y1 O Outdoor Unit Figure 5 power power common common 1st stage aux heat 1st stage aux heat indoor blower compressor R C W1 Y1 O G R C W1 W2 W3 G 10HPB and Blower Unit Thermostat Designations with auxi...

Page 6: ...Refrigerant Piping Guide Corp 9351 L9 Select line set diameters from table 1 to ensure that oil returns to the compressor Installing Refrigerant Line During the installation of any heat pump or a c s...

Page 7: ...Line IMPORTANT Refrigerant lines must not contact structure Outside Wall Inside Wall Liquid Line Vapor Line IMPORTANT Refrigerant lines must not contact wall Wood Block Between Studs Strap Sleeve Woo...

Page 8: ...ire Tie Wire Tie around vapor line only Floor Joist or Roof Rafter Tape or Wire Tie Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line To hang l...

Page 9: ...Line Metal Sleeve Anchored Heavy Nylon Wire Tie Automotive Muffler Type Hanger Wall Stud Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid Line To Vapor Line Metal Sleeve Figure 9 Out...

Page 10: ...he indoor coil Refrigerant Metering Device 10HPB units are used in check expansion valve systems only See the Lennox Engineering Handbook for approved TXV match ups and application information Check e...

Page 11: ...erant lines have been leak tested and evacuated All precautions should be exercised to keep the system free from dirt moisture and air To Access Schrader Port 1 Remove service port cap with an adjusta...

Page 12: ...mixture check the high and low pressures before unbrazing WARNING Refrigerant can be harmful if it is inhaled Refrigerant must be used and recovered responsibly Failure to follow this warning may res...

Page 13: ...sure 6 When the absolute pressure reaches 23 000 microns 29 01 inches of mercury close the manifold gauge valves turn off the vacuum pump and disconnect the manifold gauge center port hose from vacuum...

Page 14: ...ng mode with a set point of 68 F 20 C When pressures have stabilized use a digital thermometer to record the liquid line temperature 5 The outdoor temperature will determine which charg ing method to...

Page 15: ...ns Significant differences could mean that the system is not properly charged or that a problem exists with some component in the system Pressures higher than those listed indicate that the system is...

Page 16: ...n the outdoor unit control circuit is isolated from power and field provided relays bypass the outdoor thermostats An amber indicating light simultaneously comes on to remind the homeowner that he is...

Page 17: ...ill lock out the unit if the optional high pressure switch opens The diagnostic LEDs will display a pattern for an open high pressure switch See table 8 The unit will re main locked out until the swit...

Page 18: ...Clean or change filters 2 Adjust blower speed for cooling Measure the pressure drop over the coil to determine the correct blower CFM Refer to the unit information service manual for pressure drop ta...

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