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Page 8

505128M 03/06

Refrigerant Charging

Units are factory charged with the amount of HCFC-22 re-
frigerant indicated on the unit nameplate. This charge is
based on a matching indoor coil and outdoor coil with a 15
ft. (4.6 m) line set. For varying lengths of line set, refer to
table 4 for refrigerant charge adjustment check.

Table 4

Refrigerant Charge per Line Set Lengths

Liquid Line

Set Diameter

Oz. per 5 ft. (g per 1.5 m) adjust

from 15 ft. (4.6 m) line set*

5/16 in. (8 mm)

2 ounce per 5 ft. (57 g per 1.5 m)

3/8 in. (9.5 mm)

3 ounce per 5 ft. (85 g per 1.5 m)

NOTE − *If line length is greater than 15 ft. (4.6 m), add this amount. If
line length is less than 15 ft. (4.6 m), subtract this amount.

The outdoor unit should be charged during warm weather.
However, applications arise in which charging must occur
in the colder months. 

The method of charging is deter-

mined by the unit’s 

refrigerant metering device

 and the

outdoor ambient temperature

.

Measure the liquid line temperature and the outdoor ambi-
ent temperature as outlined below:

1. Connect the manifold gauge set to the service valves:

low pressure gauge to 

vapor 

valve service port

high pressure gauge to 

liquid 

valve service port

2. Connect the center manifold hose to an upright cylin-

der of HCFC-22. Close manifold gauge set valves.

3. Set the room thermostat to call for heat. This will

create the necessary load for properly charging the
system in the cooling cycle.

4. Use a digital thermometer to record the outdoor ambi-

ent temperature.

5. When the heating demand has been satisfied, switch

the thermostat to cooling mode with a set point of 68

F

(20

C). When pressures have stabilized, use a digital

thermometer to record the liquid line temperature.

6. The outdoor temperature will determine which charg-

ing method to use. Proceed with the appropriate
charging procedure.

Charge Using Weigh−in Method (Fixed Orifice/
TXV Systems) − Outdoor Temp. <65°F (18°C)

If the system is void of refrigerant, or if the outdoor ambient
temperature is cool, use the weigh−in method to charge the
unit. Do this after any leaks have been repaired.

1. Recover the refrigerant from the unit.

2. Conduct a leak check, then evacuate as previously

outlined.

3. Weigh in the charge according to the total amount

shown on the unit nameplate.

If weighing facilities are not available or if you are charging
the unit during warm weather, follow one of the other pro-
cedures outlined below.

Charge Using Subcooling Method (Fixed
Orifice Systems) − Outdoor Temp. >65°F (18°C)

If you charge a fixed orifice system when the outdoor ambi-
ent is 65

F (18

C) or above, use the subcooling method to

charge the unit.

1. With the manifold gauge hose still on the liquid service

port and the unit operating stably, use a digital
thermometer to record the liquid line temperature.

2. At the same time, record the liquid line pressure reading.
3. Use a temperature/pressure chart for 

R−22

 to

determine the saturation temperature for the liquid line
pressure reading.

4. Subtract the liquid line temperature from the saturation

temperature (according to the chart) to determine
subcooling.

Saturation Temperature 

F (

C)

Liquid Line Temperature 

F (

C)

=

Subcooling Value

  

F (

C)

5. Compare the subcooling value with those in table 5. If

subcooling is greater than shown, recover some
refrigerant. If subcooling is less than shown, add some
refrigerant.

Table 5

 Subcooling Values for Fixed Orifice Systems

Outdoor

Temp

Liquid Subcooling [+ 1

_

F (.6

_

C)]

Temp.

F (

C)

10ACE−24

10ACE−36

10ACE−48

10ACE−60

65 (18)

10 (5.6)

17 (9.5)

15 (8.3)

14 (8)

70 (21)

9 (5)

17 (9.5)

14 (8)

15 (8.3)

75 (24)

8 (4.5)

16 (9)

13 (7)

15 (8.3)

80 (27)

7 (3.9)

15 (8.3)

13 (7)

14 (8)

85 (29)

6 (3.3)

14 (8)

12 (6.7)

14 (8)

90 (32)

5 (2.8)

14 (8)

12 (6.7)

13 (7)

95 (35)

4 (2.2)

12 (6.7)

12 (6.7)

13 (7)

100 (38)

4 (2.2)

11 (6)

11 (6)

12 (6.7)

105 (41)

3 (1.7)

10 (5.6)

10 (5.6)

12 (6.7)

110 (43)

3 (1.7)

9 (5)

9 (5)

11 (6)

115 (45)

2 (1.1)

8 (4.5)

8 (4.5)

10 (5.6)

Summary of Contents for 10ACE Series

Page 1: ...ox Industries Inc P O Box 799900 Dallas TX 75379 9900 INSTALLATION INSTRUCTIONS 10ACE Series Units CONDENSER UNITS 505 128M 03 06 Supersedes 01 06 Table of Contents 10ACE Outdoor Units 1 Shipping Pack...

Page 2: ...16 24 1 4 565 048 33 838 32 1 4 819 24 1 4 616 060 33 940 32 1 4 921 24 1 4 718 General Information These instructions are intended as a general guide and do not supersede national or local codes in a...

Page 3: ...l installation instructions for additional wiring application diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 1 Install line voltage power sup...

Page 4: ...es square free from nicks or dents Debur the ends The pipe must remain round do not pinch end of the line 2 Wrap a wet cloth around the valve body and copper tube stub to protect it from heat damage d...

Page 5: ...he stem cap Tighten finger tight then torque per table 1 Page 2 To Close Front Seated Service Valves 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench with a hex head extension 3...

Page 6: ...valve on the high side of the manifold gauge set which will pressurize line set and indoor unit 7 After a few minutes open a refrigerant port to ensure the refrigerant you added is adequate to be det...

Page 7: ...ig positive pressure in the line set and indoor unit Close manifold gauge valves and shut off the HCFC 22 cylinder and remove the manifold gauge set Start Up IMPORTANT If unit is equipped with crankca...

Page 8: ...iate charging procedure Charge Using Weigh in Method Fixed Orifice TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant or if the outdoor ambient temperature is cool use the weigh i...

Page 9: ...eratures 4 Check the liquid line temperature The difference be tween the ambient and liquid temperatures should match values given in table 6 Loss of charge results in low capacity and efficiency 5 If...

Page 10: ...ight out to extract the push pins along one side of the coil If necessary remove the push pins along the back of the unit it is usually unnecessary to fully re move the inner mesh screen Drape the mes...

Page 11: ...cklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Compressor Outdoor Fan Maximum Fuse or Circuit...

Page 12: ......

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