background image

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

8

Remove the screws and support plate which 

secure the stove legs to the pallet. Lift stove 
off of the pallet and place it into position 
(where unit is to be installed).

IMPORTANT NOTE: If propane is used, be aware 
that if the tank size is too small (i.e. under 
100-lbs, if this is the only gas appliance in the 
dwelling. Ref. NPFA 58), there may be loss of 
pressure, resulting in insuffi cient fuel delivery 
(which can result in sooting or other malfunc-
tions). Any damage resulting from an improper 
installation, such as this, is not covered under 
the limited warranty.

TYPICAL INSTALLATION SEQUENCE

See the page numbers references in the 
following steps for detailed procedures.

The typical sequence of installation follows, 
however, each installation is unique resulting 
in variations to those described. 

Step 1. (page 8) Preparation - Plan and install 

gas line, venting system and fl oor protection 
(if necessary).

Step 2. (page 8) Remove outer carton.  Remove 

inner packages and packing materials and 
set aside. 

Step 3. (page 8) Remove stove from pallet 

and place into positioned where unit is to be 
installed.

Step 4. (page 8) Remove front glass enclosure 

from stove and set aside.

Step 5.  (page 8) Remove packaged materials 

from inside fi rebox and set aside (log set, bag 
of embers and NG to LP conversion kit).

Step 6. (page 9) Remove cardboard packag-

ing material from beneath relief door and 
discard.

Step 7. (page 9) Install LP Conversion kit  (if 

necessary). Install any optional accessories 
(excluding fi rescreens).

Step 8. (page 9) Install lower access door.
Step 9. (page 9) Venting System Installa-

tion.

Step 10. (page 13) Connect gas supply line 

to the appliance. Purge Air.
Step 11. (page 13) Install log set, ember strip 
and embers.
Step 12. (page 14) Reinstall front glass 
enclosure.
Step 13. (page 14) Test all connections for 
leaks (factory and fi eld).
Step 14. (page 14) Check appliance for proper 
operation.
Step 15.  (page 15) Adjust burner to ensure 
proper fl ame appearance.
Step 16. (page 16) Install stove top, trivet 
and ash lip.

DETAILED INSTALLATION STEPS

Step 1: PREPARATION

 - Plan and install gas 

line and fl oor protection (if necessary - see Floor 
Protection, page 5).

Gas Supply Line

 (reference Figure 18 on page 

13) -

 

Installing a gas supply line from the 

fuel supply to the appliance involves numer-
ous considerations of materials, protection, 
sizing, locations, controls, pressure, sediment, 
and more. Certainly no one unfamiliar and 
unqualifi ed should attempt sizing or installing 
gas piping.

The gas supply line should be plumbed from 

the fuel source to the area where the appliance 
is to be installed per requirements outlined 
in NFPA 54 - latest edition (USA) and B149 
- latest edition (Canada).

Open  both Latches as shown.

WARNING: NEVER OPERATE APPLIANCE 
WITHOUT THE FRONT GLASS ENCLOSURE 
PANEL IN PLACE AND SECURE.

WARNING: HANDLE GLASS WITH EXTREME 
CARE! THE GLASS PANEL IS SUSCEPTIBLE 
TO DAMAGE — DO NOT SCRATCH WHILE 
HANDLING OR WHILE REINSTALLING THE 
GLASS ENCLOSURE PANEL.

Figure 6

B. Reach under the bottom front of the front 

glass enclosure and pull it forward as shown 
in Figure 7.

Figure 7

C.  Lift glass assembly up and out and carefully 

set aside in a safe place (see Figure 8).

Figure 8

Suggested Sizing of Black Iron Pipe

Schedule 40 - Pipe Supply Line

Schedule 40 Pipe 
Length (Feet)

Schedule  40 Pipe
Inside Diameter (Inches)

Natural

Gas

Propane

Gas

0-10

1/2

3/8

10-40

1/2

1/2

40-100

1/2

1/2

100-150

3/4

1/2

150-200

3/4

1/2

Table 6

Note: Install Leg Leveling Bolts if Necessary: 

The four leg leveling bolts (included in literature 
package), are provided for leveling the stove if 
necessary. To install, thread the bolts into the 
existing holes in the bottom of each leg. Turn the 
leveling bolts to adjust for correct height.

A. Locate and open the 2 latches below the 

stove body (See Figure 6).

Step 2: REMOVE PACKAGING 

- Remove the 

large outer carton. Remove all the inner pack-
ages and packing materials and set aside.  To 
remove the ember strip package below the 
stove body, carefully cut the 2 plastic ties 
using scissors.

Step 3: REMOVE FROM PALLET - 

The proper gas line diameter must be used 
to run from the supply regulator (at the gas 
company meter) to the appliance.  Never use 
galvanized or plastic pipe.  Refer to  table 6 
for suggested sizing of the gas supply line if 
black iron pipe is being used.

The gas supply line should be connected to 
the appliance at step 10.

CAUTION: THE STOVE BODY IS VERY HEAVY. 
THE USE OF A HEAVY DUTY ESCALARA 
(STAIR STEP HAND TRUCK) IS RECOM-
MENDED FOR LIFTING THE STOVE BODY. 

B. Remove stove body from pallet 

(READ 

CAUTION BELOW). 

A. Remove the trivet, then the  cast iron stove top 
by carefully lifting them up and off and setting 
them aside 

(READ CAUTION BELOW).

CAUTION:  THE CAST IRON STOVE TOP IS VERY 
HEAVY AND MAY REQUIRE A MINIMUM OF 
TWO PEOPLE TO LIFT; ONE PERSON ON EACH 
SIDE (THE CI1500 SERIES CAST TOP WEIGHS 
~20 POUNDS AND THE CI2500 SERIES CAST 
TOP WEIGHS ~40 POUNDS).

Step 4: REMOVE FRONT GLASS ENCLO-

SURE PANEL - 

Remove the front glass 

enclosure from stove as follows:

Summary of Contents for 775

Page 1: ...OTICE POURRÉDUIREAUMINIMUMLERISQUED INCENDIE OUPOURÉVITERTOUTDOMMAGEMATÉRIEL TOUTE BLESSURE OU LA MORT POUR VOTRE SÉCURITÉ Ne pas entreposer ni utiliser d essencenid autrevapeursouliquidesinflammablesdans le voisinage de cet appareil ou de tout autre appareil POUR VOTRE SÉCURITÉ Que faire si vous sentez une odeur de gaz Ne pas tenter d allumer d appareil Ne touchez à aucun interrupteur Ne pas vous...

Page 2: ...ts Note Installation and repair should be per formed by a qualified service person The appliance should be inspected annually by a qualified professional service technician Morefrequentinspectionsandcleaningsmay berequiredduetoexcessivelintfromcarpet ing bedding material etc It is imperative that the control compartment burners and circulating air passage ways of the appliance be kept clean S assu...

Page 3: ...Pa 10 5 WC 2 61 kPa Propane 11 0 WC 2 73 kPa 13 0 WC 3 23 kPa Table 2 Manifold Gas Supply Pressure millivolt models Fuel Low High Natural Gas Lo 1 6 WC 40 kPa Hi 3 5 WC 87 kPa Propane Lo 6 3 WC 1 57 kPa Hi 10 0 WC 2 49 kPa Table 3 Ne pas se servir de cet appareil s il a été plongé dans l eau complètement ou en partie Appeler un technicien qualifié pour inspecterl appareiletremplacertoutepartie du ...

Page 4: ...2 mm SPECIFICATIONS CI1500DVF CI2500DVF Min Max BTU hr Input NG 17 500 28 000 25 500 38 500 Min Max BTU hr Input LP 20 500 27 000 26 500 34 500 DV Vent Size 4 inner 6 5 8 outer Room Fan CFM 150 150 Weight lb 206 290 EFFICIENCIES CI1500DVF CI2500DVF 67 NG 65 LP 67 NG 64 LP Steady State Efficiency Note Due to Lennox ongoing commitment to quality all specifications ratings and dimensions are subject ...

Page 5: ...00DVF CI2500DVF A minimum 10 254 mm B minimum 14 1 4 362 mm 17 1 4 438 mm C minimum 15 7 8 403 mm 19 483 mm D minimum 4 102 mm 4 102 mm E minimum 2 51 mm 2 51 mm F minimum 4 102 mm 4 102 mm G minimum 0 0 mm 0 0 mm H minimum 62 1575 mm 62 1575 mm I minimum 28 1 2 724 mm 34 1 2 876 mm J MAXIMUM 48 1219 mm 48 1219 mm 10 254 mm Figure 2 CLEARANCES TO COMBUSTIBLE MATERIALS FLOOR PROTECTION The location...

Page 6: ...nalvent location restrictions refer to Figure 5 VENT TERMINATION CLEARANCES Vertical Vent Termination Clearances These instructions should be used as a guidelineanddonotsupersedelocalcodesin anyway Installventaccordingtolocalcodes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Side Elevation View QUESTION...

Page 7: ... i w t n e v e r p o t d e d n e m m o c e r m m 9 2 2 9 n o i t a s n e d n o c w o d n i w t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V D l a t n o z i r o h a n i h t i w l a n i m r e t e h t e v o b a d e t a c o l r e t n e c e h t m o r f m m 8 5 4 s e h c n i 8 1 f o e c n a t s i d l a n i m r e t e h t f o e n i l m m 8 5 4 8 1 m m 8 5 4 8 1 t i f f o s d e t a l...

Page 8: ...sediment and more Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping The gas supply line should be plumbed from thefuelsourcetotheareawheretheappliance is to be installed per requirements outlined in NFPA 54 latest edition USA and B149 latest edition Canada Open both Latches as shown WARNING NEVER OPERATE APPLIANCE WITHOUTTHEFRONTGLASSENCLOSURE PANEL IN PLAC...

Page 9: ...actory on both models see Figure 11 SIT Millivolt Wiring Diagram If any of the original wire as supplied must be replaced it must be replaced with Type AWM105 C 18 GA wire Thermopile TH TP TH TP ON OFF SWITCH OPTIONAL THERMOSTAT OR REMOTE SWITCH CONTROL RECEIVER Figure 10 Blower Wiring Diagram RELIEF DOOR Theloweraccess doorhingesopen to access Valve Controls Lower Access Door Figure 12 Step 8 INS...

Page 10: ...ce for Natural Gas and 36 for Propane Gas before the first elbow The horizontal run may extend up to 20 feet 6 meters and include a vertical rise of up to 40 feet 12 meters see Figure 13 Horizontal termination must meet the criteria shown in Figures 4 and 5 Approved vent systems must terminate above and including the heavy line in Figure 13 Two 45 degree elbows may be substituted for each single 9...

Page 11: ...nversion Kit for 6 I D 1 insulation SV4CCK2 Factory Built Chimney Conversion Kit for 7 I D 1 insulation 8 I D 1 insulation 6 I D 2 insulation SV4CCK3 Factory Built Chimney Conversion Kit for 10 I D 1 insulation 7 I D 2 insulation 8 I D 2 insulation Model Brand SIMPSON DURA VENT Description 934 Masonry Chimney Conversion Kit 931 Factory Built Chimney Conversion Kit A for 6 I D 932 Factory Built Chi...

Page 12: ...ack 904B 24 Pipe Length Black SV4L36 36 Pipe Length Galvanized 903 36 Pipe Length Galvanized SV4LB36 36 Pipe Length Black 903B 36 Pipe Length Black SV4L48 48 Pipe Length Galvanized 902 48 Pipe Length Galvanized SV4LB48 48 Pipe Length Black 902B 48 Pipe Length Black SV4LA 6 Adj Pipe Length Galvanized 908 6 Adj Pipe Length Galvanized SV4LBA 6 Adj Pipe Length Black N A N A SV4LA12 12 Adj Pipe Length ...

Page 13: ...rol valve is located in the lower control compartment To access the valve open the lower access door The millivolt control valve has a 3 8 10 mm NPT thread inlet port fitting Figure 20 Ember Strip Rear Log Figure 21 Left Front Log Figure 22 2 Place the largest log onto the rear log stoppers see Figure 20 Ensure that the grooves on the bottom of the log aligns onto the corresponding places on the r...

Page 14: ...the cor responding pin on the rear log and align it withtheindentationonfrontleftlogasshown in Figure 26 8 Install the front right twig onto the cor responding pin on the right front log Align thetwigwiththeindentationonthefrontright log as shown in Figure 27 9 Place the glowing embers on the burner as shown in Figures 28 29 One package of ember material has been included with this log set You wil...

Page 15: ... switch MILLIVOLT Thermocouple Hood Igniter Rod 3 8 Min 9 mm Thermopile Pilot Nozzels Figure32 Proper PilotFlameAppearance Figure 33 Burner Flame Appearance Air Shutter Adjustment Guidelines Amount of Primary Air Flame Color Air Shutter Adjustment If air shutter is closed too far Flame will be yellow Air shutter gap should be increased If air shutter is open too far Flame will be blue Air shutter ...

Page 16: ...Y HEAVY AND MAY REQUIRE A MINIMUM OF TWOPEOPLETOLIFT ONEPERSONONEACH SIDE THE CI1500 SERIES CAST TOP WEIGHS 20 POUNDS AND THE CI2500 SERIES CAST TOP WEIGHS 40 POUNDS B Locate the ash lip from packaging Step 2 Remove the 2 bolts from the tapped holes in theashlip Aligntheashlipbelowthefirebox as shown in Figure 36 the tapped holes in ash lip should align with corresponding slots below firebox Reins...

Page 17: ...U GAZ A EVACUATION P N 9 1452A SERIAL NUMBER NOMBRE DE SERIE XXXXX XXXXX IIIIIIIIIIIIIIIIIIII XXXXXXXXXXXXXXXX P N 9 1452A MODEL NO CI2500DVF Series MANUFACTURED AT Burlington WA FOR USE WITH NATURAL GAS EQUIPE POUR GAZ NATUREL ALTITUDE MIN GAS SUPPLY PRESS WC PRESS MIN D ALIMENTATION CE MANIFOLD PRESSURE WC PRESSION CE TUBULURE CE MANUFACTURER S RECOMMENDED ORIFICE SIZE DIMENSION DE L INJECTEUR R...

Page 18: ...P N 775 147M REV C 11 2004 1110 West Taft Avenue Orange CA 92865 Lennox reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information ...

Reviews: