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innovators in agriculture

EN-18

7.3

Periodic maintenance

Periodic maintenance must be carried out:

• at the start of the raking season;
• before prolonged storage of the machine;
• when the machine is used extensively during the season.

- Grease all points of the machine listed in § 7.2 “Lubrication”.

- Grease the spring-loaded locking pins of the yoke lock of the PTO

shaft.

- Check if the PTO shaft telescopes smoothly.

A damaged PTO shaft may cause excessive wear and tear to the
machine and tractor.

- Check the machine for any damage and defects. Repair or replace

damaged parts.

- Check the hydraulic system for leaks and damaged parts. Repair or

replace damaged parts.

-

Check the gearbox for grease leakage (fig. 21).
The grease does not need to be replaced. In the event of any
grease loss, top up with SHELL ALVANIA WR-0 (max. 0.33 kg).
Replace the grease if it is contaminated by water or is no longer
compliant due to another cause.
When mounting the cover, lubricate the edge of the gearbox and
the bolt holes with a fluid gasket (LOCTITE 574).

An incorrect quantity of grease may lead to overheating
and cause irreparable damage to the gearbox.

- Check the tyre pressure (fig. 22).

- Check all bolts and nuts for tightness.

Tighten loose bolts/nuts to the torques specified below.

M6

M8

M10

M12

M14

M16

M20

M24

Nm

10

25

50

85

135

215

410

710

kgm

1.0

2.5

5.0

8.5

13.5

21.5

41.0

71.0

21

SHELL ALVANIA WR-0

max. 0.33 kg

!

22

300 kPa
(3.0 bar)

Summary of Contents for 510 CD

Page 1: ...innovators in agriculture www lely com Lely Industries N V 510 CD LELY ROTONDE Operator s manual R H007 0810VT ...

Page 2: ...innovators in agriculture ...

Page 3: ...NDE is a registered trademark The right of exclusive use belongs to the companies of the LELY Group 2008 All rights reserved Nothing of this publication may be reproduced and or published by printing photocop ying microfilm or any other way without the prior written permission of LELY INDUSTRIES N V ...

Page 4: ...EN 2 innovators in agriculture ...

Page 5: ...NTRODUCTION 8 2 LINKAGE TO THE TRACTOR 8 3 TRANSPORT 9 4 MACHINE ADJUSTMENTS 10 4 1 Working width 11 4 2 Swath width 11 4 3 Working height 11 5 OPERATING THE ROTONDE 12 5 1 General instructions 12 5 2 Forward speed and PTO speed 15 6 DISMOUNTING FROM THE TRACTOR 15 7 MAINTENANCE 16 7 1 Maintenance after operation 16 7 2 Lubrication 16 7 3 Periodic maintenance 18 Supplements A TECHNICAL DETAILS 20 ...

Page 6: ...EN 4 innovators in agriculture ...

Page 7: ...ore machines and optional extras may be adapted to specific regional conditions and are also subject to permanent research and innovation For this reason the specifications of your machine may not be consistent with the pictures in this manual WARRANTY CONDITIONS For those parts which fail under normal operating conditions the factory will make replacement parts available free of charge for a peri...

Page 8: ...ne is within the dangerous zone while the machine is in operation and ensure that people are kept well away from the machine This is especially important when working along roads and near or on fields that are accessible to the public Always use a tractor with a cab Clear the field of any objects that could be thrown up by the machine Observe prevailing legislation for public road transport Use fl...

Page 9: ...operating the machine Observe instructions and safety rules during operation Danger Moving parts Stay clear of rotating machine parts Never allow the machine to operate at a PTO speed greater than 540 r p m Danger moving parts Read the operating instructions of the PTO shaft Never use a PTO shaft without any protection ...

Page 10: ...s Adjust the tractor s three point hitch arms at an equal height Fit the lower arms to the category 1 linkage pins of the headstock Use filling bushes for a category II hydraulic tractor lift Attach the top link of the tractor to the machine with a category II top link pin Place the parking jack in the raised position Secure the tractor s lower arms with stabilisation chains or rods to eliminate a...

Page 11: ...gth fig 3 Lift the machine off the ground Pull the locking hook of the hydraulic ram upwards and retract the ram completely Check whether the ram has been secured by the locking hook fig 4 Use all lighting and warning signals required by law or other regulations prescribed by the authorities For transport on public roads ensure that the front axle weight is sufficient fit front weights if necessar...

Page 12: ...locking hook will now act as a stop in order to limit the smallest working width fig 5 Lower the machine to the ground Retrieve the tines from behind the curtain and fold them outwards fig 6 Adjust the guide board located in the centre of the machine to the rear most position when working in green roughage and to the front most position when raking straw The height adjustment must be such that the...

Page 13: ...for this is that the swath width will also change slightly when the working width is adjusted 4 3 Working height The working height is adjusted approximatively with the land wheels underneath the rotors Fine adjustments are performed with the top link between the tractor and the machine When ground conditions are normal the height adjustable wheels can be placed in the middle position fig 8 If the...

Page 14: ...otors up to the headland position Engage the PTO at the lowest possible engine r p m Increase the engine speed Drive forward Never drive the machine through the crop while the rotors are on the ground and are not rotating This may damage the tines and the rotors Lower the machine into the crop Adjust the working width to the crop type and quantity In the case of a short crop or minimal crop it may...

Page 15: ...windrows is also pulled apart In the case of crop that has been tedded any desired working width can be used for windrowing fig 11 Slanting fields can be finished easily by adjusting the working width with the hydraulic ram during the final working pass fig 12 11 smallest working width approximately 3 85 m largest working width ca 5 10 m 12 ...

Page 16: ... Swaths can also be moved with the ROTONDE rake When the swath is always moved to the same side which will be the case if the swaths have been made while driving in circular passes it may be beneficial to fold up the tines of the rake wheel that is not moving any swaths This will ensure that the machine is not driven over swaths that have to be moved fig 14 This also reduces wear and tear to the t...

Page 17: ... engaged due to overload 6 DISMOUNTING FROM THE TRACTOR The machine can be dismounted from the tractor both in the working and in the transport position Always place the machine on hard even ground Place the parking jacks in the bottom position Lower the tractor hydraulics until the parking jacks rest on the ground Switch off the tractor engine Disengage the PTO shaft from the tractor PTO Place th...

Page 18: ...e the agent before using the machine again If not the ram seal may be affected if the anti corrosion agent hardens 7 2 Lubrication All lubrication points of the machine can be greased with a bio degradable grease Total Biomultis SEP2 unless stated otherwise PTO shafts must be greased every 8 working hours via the grease nipples on the cross assemblies protection tubes and slip clutch fig 15 Grease...

Page 19: ...grease is distributed effectively all over the gears Grease the hinges of the swivel wheels every 40 working hours fig 19 Grease the guide slot in the headstock fig 20 on a regular basis Grease the telescoping tubes between the swath boards on a regular basis Locking pins tine hinges and other pivot points must be lubricated regularly to prevent corrosion 18 19 20 ...

Page 20: ...s and damaged parts Repair or replace damaged parts Check the gearbox for grease leakage fig 21 The grease does not need to be replaced In the event of any grease loss top up with SHELL ALVANIA WR 0 max 0 33 kg Replace the grease if it is contaminated by water or is no longer compliant due to another cause When mounting the cover lubricate the edge of the gearbox and the bolt holes with a fluid ga...

Page 21: ...ovators in agriculture EN 19 Check whether all safety decals are on the machine and not damaged fig 23 A P N 9 1170 0408 0 B P N 9 1170 0407 6 2x C P N 9 1170 0125 4 D P N 16 61 175 23 B A C D B A B C D E ...

Page 22: ...dth 0 75 1 50 m Transport width 3 00 m Transport length 2 65 m Tines per rake wheel 10 double spring steel tines Linkage category II Hydraulic connections 1 double acting valve max oil pressure 21 0 MPa 210 bar PTO speed min 430 470 r p m max 540 r p m Overload security K33 radial pin clutch Land wheels 16 6 5 8 6 ply Power required 44 kW 60 HP Weight approximately 565 kg Supplement A ...

Page 23: ...EN 21 innovators in agriculture ...

Page 24: ...LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely innovators in agriculture ...

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