background image

Route

 

the

 

motor

 

cables

 

along

 

the

 

underside

 

of

 

the

 

caravan

 

floor,

 

inside

 

the

 

supplied

 

convoluted

 

trunking

 

(11)

 

(this

 

will

 

protect

 

the

 

electrical

 

cables

 

against

 

sharp

 

edges

 

and

 

dirt)

 

and

 

through

 

the

 

drilled

 

hole.

 

Secure

 

the

 

cable

 

trunking

 

(11)

 

to

 

the

 

chassis

 

or

 

under

 

body

 

of

 

the

 

caravan

 

by

 

using

 

the

 

P-Clips

 

(20)

 

and

 

screws

 

(19).

 

Once

 

the

 

motor

 

cables

 

are

 

through

 

the

 

drilled

 

hole

 

next

 

to

 

the

 

control

 

unit

 

(32),

 

cut

 

the

 

cables,

 

ensuring

 

that

 

they

 

are

 

same

 

length.

 

Remove

 

approx.

 

5mm

 

of

 

the

 

insulation

 

from

 

the

 

ends.

 

Fix

 

the

 

spade

 

fork

 

connectors

 

(24)

 

to

 

the

 

motor

 

cables

 

by

 

using

 

crimping

 

pliers.

 

A

 

secure

 

and

 

good

 

quality

 

connection

 

on

 

each

 

cable

 

is

 

essential.

 

Attach

 

the

 

spade

 

fork

 

connectors

 

to

 

the

 

terminals

 

on

 

the

 

control

 

unit

 

(see

 

wiring

 

diagram

 

Fig.

 

12)

 

and

 

fix

 

them

 

tightly

 

by

 

the

 

screws.

 

A

 

safe

 

and

 

good

 

quality

 

connection

 

on

 

each

 

cable

 

is

 

again

 

essential.

 

Find

 

a

 

suitable

 

place

 

for

 

the

 

battery

 

power

 

isolation

 

switch

 

(29)

 

which

 

includes

 

an

 

external

 

holder

 

with

 

hinged

 

cover.

 

Important:

 

The

 

switch

 

must

 

be

 

mounted

 

onto

 

the

 

exterior

 

body

 

of

 

the

 

caravan

 

and

 

be

 

easily

 

accessible

 

from

 

the

 

outside

 

of

 

the

 

caravan

 

in

 

case

 

of

 

any

 

emergency.

 

The

 

switch

 

must

 

be

 

mounted

 

close

 

to

 

the

 

location

 

of

 

the

 

battery

 

in

 

order

 

to

 

keep

 

the

 

length

 

of

 

the

 

battery

 

cables

 

to

 

a

 

minimum.

 

Use

 

the

 

cardboard

 

template

 

to

 

position

 

the

 

hole

 

positions

 

and

 

the

 

drill

 

holes.

 

Mount

 

the

 

switch

 

and

 

the

 

housing

 

with

 

the

 

bolts,

 

washers

 

and

 

nuts,

 

and

 

finally

 

mount

 

it

 

on

 

the

 

caravan

 

with

 

stainless

 

steel

 

screws

 

(19).

 

Route

 

the

 

positive

 

(+)

 

power

 

cable

 

(including

 

fuse)

 

from

 

the

 

battery

 

to

 

the

 

battery

 

power

 

isolation

 

switch

 

(29)

 

and

 

than

 

further

 

to

 

the

 

control

 

unit

 

(32).

 

The

 

electronic

 

connections

 

of

 

the

 

battery

 

power

 

isolation

 

switch

 

(29)

 

must

 

be

 

covered

 

by

 

the

 

supplied

 

rubber

 

isolation

 

shells

 

(33).

 

Route

 

the

 

negative

 

(-)

 

power

 

cable

 

directly

 

to

 

the

 

control

 

unit

 

(32).

 

No

 

cables

 

may

 

be

 

routed

 

over

 

the

 

control

 

unit!

 

Again

 

it

 

is

 

recommended

 

to

 

use

 

the

 

supplied

 

trunking

 

(11)

 

to

 

protect

 

the

 

cables

 

against

 

sharp

 

edges.

 

Attach

 

the

 

trunking

 

with

 

P-clips

 

(20)

 

and

 

P-clip

 

screws

 

(19). 

Cut

 

the

 

cables

 

to

 

an

 

appropriate

 

length

 

and

 

remove

 

approx.

 

5mm

 

of

 

the

 

insulation

 

from

 

the

 

ends.

 

Fix

 

the

 

spade

 

connectors

 

by

 

using

 

crimping

 

pliers.

 

Two

 

types

 

of

 

battery

 

terminal

 

connector

 

(22

 

&

 

23)

 

are

 

provided

 

for

 

use

 

as

 

appropriate.

 

A

 

secure

 

and

 

good

 

quality

 

connection

 

on

 

each

 

cable

 

is

 

essential.

 

Connect

 

the

 

battery

 

cables

 

(14

 

&

 

15)

 

to

 

the

 

control

 

unit

 

(32):

 

Attach

 

the

 

spade

 

fork

 

connectors

 

to

 

the

 

positive

 

(+)

 

en

 

negative

 

(-)

 

terminal

 

of

 

the

 

control

 

box

 

and

 

fix

 

them

 

tightly

 

by

 

the

 

screws.

 

Connect

 

the

 

battery

 

cables

 

to

 

the

 

existing

 

battery

 

terminals

 

(red

 

=

 

positive,

 

black

 

=

 

negative).

 

Caution!

 

Make

 

sure

 

that

 

you

 

do

 

not

 

reverse

 

the

 

Positive

 

(+)

 

and

 

Negative

 

(-)

 

connections.

 

Incorrect

 

connection

 

(reverse

 

polarity)

 

will

 

result

 

in

 

damage

 

to

 

the

 

control

 

unit.

 

Seal

 

the

 

25mm

 

hole

 

in

 

vehicle

 

under

 

body

 

using

 

plastic

 

body

 

sealant.

 

Installation

 

of

 

the

 

caravan

 

manoeuvring

 

system

 

is

 

now

 

complete.

OPE 

RATION

 

-

 

SAFETY

 

GUIDELINES

 

OPERATION - SAFETY GUIDELINES 

Practice

 

operating

 

the

 

manoeuvring

 

system

 

in

 

an

 

open

 

area

 

before

 

using

 

for

 

the

 

first

 

time.

 

This

 

is

 

to

 

fully

 

familiarise

 

yourself

 

with

 

the

 

handset

 

/

 

manoeuvring

 

system

 

operation. 

 

Before

 

use,

 

always

 

check

 

the

 

caravan

 

manoeuvring

 

system

 

for

 

any

 

damage.

 

When

 

towing

 

or

 

moving

 

the

 

caravan

 

please

 

be

 

aware,

 

at

 

all

 

times,

 

that

 

ground

 

clearance

 

is

 

reduced

 

when

 

the

 

manoeuvring

 

system

 

has

 

been

 

fitted.

 

Always

 

ensure

 

that

 

children

 

and

 

pets

 

are

 

kept

 

well

 

out

 

of

 

the

 

way

 

during

 

operation.

 

When

 

operating

 

the

 

system,

 

ensure

 

that

 

no

 

hairs,

 

fingers

 

or

 

other

 

body

 

parts,

 

clothing

 

or

 

any

 

other

 

objects

 

carried

 

on

 

the

 

body

 

can

 

become

 

trapped

 

by

 

moving

 

or

 

rotating

 

parts

 

(e.g.

 

drive

 

rollers).

 

In

 

the

 

event

 

of

 

malfunctions,

 

pull

 

on

 

the

 

handbrake

 

immediately

 

and

 

turn

 

off

 

the

 

main

 

isolation

 

power

 

switch.

 

To

 

maintain

 

signal

 

strength,

 

always

 

make

 

sure

 

that,

 

during

 

manoeuvring,

 

the

 

distance

 

between

 

the

 

remote

 

control

 

and

 

the

 

caravan

 

does

 

not

 

exceed

 

5

 

metres.

 

 

EM203 Manual AW 11-2020.qxp_Layout 1  18/11/2020  09:01  Page 7

Summary of Contents for EMOVE EM203

Page 1: ...EM203 Caravan Manoeuvring System EM203 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 36 Page 2 ...

Page 2: ...62321 8 2017 EN300 220 1 2017 EN300 220 2 2017 EN301 489 1 2017 EN301 489 3 2019 EN 62311 2008 EN ISO 12100 2010 ECE R10 05 Technical Data Remote Control Frequency Class 1 Frequency 868 MHz 20mA Operational Voltage 12v DC Current Consumption Average 20A maximum 100A Area of operation Single axle caravan with a total weight up 2250kg on hard flat surfaces 1800kg on other surfaces 1450kg on 18 gradi...

Page 3: ...e manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONSCIFICATIONS Designation Operational voltage Average current consumption Maximum current consumption Transmitting f...

Page 4: ...correctly otherwise Note when fully disengaged the pointer is positioned in the beginning of the yellow area Loosely assemble the left hand motor unit 1 right hand motor unit 2 and main cross bar 3 Fig 1 The nuts Fig 1B on the cross bar 3 to secure both motor units must be no more than finger tight at this stage Note In principle the unit should be fitted in front of the caravan road wheels but if...

Page 5: ... a bed Make sure this place is dry and close to the battery 40cm to 60cm The electronic control unit can be mounted vertically on a side wall or be mounted flat When mounted vertically the connections must point downwards to avoid any short circuits by objects falling into Fix the electronic control unit securely into position with two screws M5x40 34 Note if the provided screws are not of suitabl...

Page 6: ... it is recommended to use the supplied trunking 11 to protect the cables against sharp edges Attach the trunking with P clips 20 and P clip screws 19 Cut the cables to an appropriate length and remove approx 5mm of the insulation from the ends Fix the spade connectors by using crimping pliers Two types of battery terminal connector 22 23 are provided for use as appropriate A secure and good qualit...

Page 7: ...mage the drive unit Depending on the weight of the caravan the manoeuvring system cannot overcome all obstructions without assistance Please use wedges as a ramp All wheels and tyres on the caravan must be of the same size and design If tyres are worn or new tyres are fitted the distance between the drive rollers and the tyres may need readjusting see Installation Mechanical Components Sensitive o...

Page 8: ...e movement buttons is permanently held down After 5 minutes the buzzer will beep for 5 times with a repetition after 6 minutes Than the system switches in the stand by modes The green LED goes off and the remote control handset is in the stand by modes which means that there always will be used some current which causes the battery to go down So always make sure the remote control handset is turne...

Page 9: ...rdance with the installation instructions and ensure that the drive rollers are not applied Check that the battery is properly connected check the condition of the battery and that a voltage of 12 V is present at the control unit Please ensure that the battery isolation switch is on Activate the remote control handset by sliding the slide switch to On I Fig 5A The green LED on the remote control h...

Page 10: ...oeuvring you need to secure the handbrake Disengage the drive rollers from the tyres Fully disengage the rollers by turning the handle on the engagement Spindle Fig 9 until it turns no more without excessive force The pointer of the traction indicator label Fig 11A will be in the beginning of the yellow area Before you start driving always make sure that the bot h drive units are fully disengaged ...

Page 11: ...an is not more than 5 metres If there is no signal between the remote control handset and the control unit the manoeuvring system will not function at all and the green LED on handset is blinking Check if there is any distortion signal other transmitter high power cables Wifi etc that disturbs a good communication between remote control handset and control unit If there is no good communication be...

Page 12: ...period of five years It does not cover against misuse or accidental damage of the e caravan mover It does not cover against issues caused by the ill fitting of the emove caravan mover It does not cover against the fitting of the mover when carried out by non authorised fitter dealer or fitted DIY You are not covered by the warranty if the mover has been bought second hand or from a non authorised ...

Page 13: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 14 ...

Page 14: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 15 ...

Page 15: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 16 ...

Page 16: ...44 0 161 447 8580 Streetwize Ashburton Road West Trafford Park Manchester M17 1RY www streetwizeaccessories com EU Registered address The Ace Supply Co Europe Ltd 25 Herbert Place Dublin 2 D02 A098 Republic of Ireland For spare parts E spareparts streetwizeaccessories com EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 1 ...

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