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Check that the tyres are not over worn and do have the same size and design (fitting to new or nearly new

tyres is the best option).

Make sure that the tyre-pressures are correct to the manufacturer’s recommendation.

Make sure the chassis is in good condition without any damage and is free from rust, dirt etc.

Stop work immediately if you are in doubt about the assembly or any procedures and consult one of our
engineers (Please refer to contact information on the last page of this manual).

Locate the battery isolation switch to be accessible at all times when parking and moving the caravan.

Do not remove, change or alter any parts of the chassis, axle, suspension or brake mechanism. Any drilling of
holes in the chassis is not allowed.

Do not install the unit if you are under the influence of drugs, alcohol or medication that could impair your
ability to use the equipment safely.

I

INSTALLATION - MECHANICAL  COMPONENTS

C

AL COMPONENTS

FOR PROFESSIONAL INSTALLATION ONLY. These instructions are for general guidance.
Installation procedures may vary depending on caravan type.

Working under a vehicle without appropriate support is extremely dangerous!

Please refer to Fig. 13 for an overview of the whole assembly fully fitted.

Place the caravan on a hard, level surface. The use of a lifting ramp or an assembly pit is ideal for access and
personal safety.

Unpack all the components and check for the presence of all parts (see package contents list).

Clean the area of your chassis where you need to mount all components to ensure a good fitting.

Make sure the caravan is prepared for installation. Check before installation that important areas, such as
drains/spare tyre etc. do not cause any obstruction to the function of the caravan manoeuvring system.

Ensure both rollers are in the DISENGAGED position (Fig. 10A), as the unit will not fit correctly otherwise (Note:
when fully disengaged, the pointer is positioned in the beginning of the yellow area).

Loosely assemble the left hand motor unit (1), right hand motor unit (2) and main cross bar (3) (Fig. 1). The
nuts (Fig. 1B), on the cross bar (3) to secure both motor units, must be no more than finger-tight at this stage.

Note

: In principle, the unit should be fitted in front of the caravan road wheels, but if fitting in this position is

not possible because of obstacles or a too high hitch ball weight, it is permissible to fit it to the rear of the

wheels by rotating the whole assembly (Fig. 1) by 180° degrees.

Loosely fit the two clamping assemblies (7) to the chassis (Fig. 2 & 13) and attach. Use the bolts M10x60, nuts
M10 and washers M10 (8,17,18) and put them in the diagonal positioned holes of the aluminium chassis clamp

plates. Nuts must be no more than finger-tight.

Assemble the pre-mounted manoeuvring system on the aluminium chassis clamp plates by using the two U-
shaped brackets (9), bolts M10x50, nuts M10 and washers M10 (16,17,18). Nuts must be no more than finger-

tight.

Make sure that aluminium drive rollers of the motors are approximately on the same altitude as the centre
(axle) of the caravan wheel (± 20mm). To compensate a possible unevenness (and lower the motors),

emove has a set of distance plates available. One set can compensate 15mm. In total three sets can be

used so that an altitude of 45mm can be compensated.

Adequate ground clearance: Please notice that the min. distance between the lowest line of
motors and ground is 110mm, no matter what kinds chassis or install situation.

Assemble the parts of the cross actuation bar (4 & 5) and connect them to the motor units (1 & 2) with the
nylon nut and bolt (factory fitted) onto the cross actuation bar-connectors (Fig. 1 & Fig. 1A). Nuts must be no

more than finger-tight at this stage.

Make sure that the main cross bar (3) and the cross actuation centre bar (4) are positioned in the middle of the
caravan (the centre of the bar is marked).

EM203 Manual AW 11-2020.qxp_Layout 1  18/11/2020  09:01  Page 5

Summary of Contents for EMOVE EM203

Page 1: ...EM203 Caravan Manoeuvring System EM203 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 36 Page 2 ...

Page 2: ...62321 8 2017 EN300 220 1 2017 EN300 220 2 2017 EN301 489 1 2017 EN301 489 3 2019 EN 62311 2008 EN ISO 12100 2010 ECE R10 05 Technical Data Remote Control Frequency Class 1 Frequency 868 MHz 20mA Operational Voltage 12v DC Current Consumption Average 20A maximum 100A Area of operation Single axle caravan with a total weight up 2250kg on hard flat surfaces 1800kg on other surfaces 1450kg on 18 gradi...

Page 3: ...e manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONSCIFICATIONS Designation Operational voltage Average current consumption Maximum current consumption Transmitting f...

Page 4: ...correctly otherwise Note when fully disengaged the pointer is positioned in the beginning of the yellow area Loosely assemble the left hand motor unit 1 right hand motor unit 2 and main cross bar 3 Fig 1 The nuts Fig 1B on the cross bar 3 to secure both motor units must be no more than finger tight at this stage Note In principle the unit should be fitted in front of the caravan road wheels but if...

Page 5: ... a bed Make sure this place is dry and close to the battery 40cm to 60cm The electronic control unit can be mounted vertically on a side wall or be mounted flat When mounted vertically the connections must point downwards to avoid any short circuits by objects falling into Fix the electronic control unit securely into position with two screws M5x40 34 Note if the provided screws are not of suitabl...

Page 6: ... it is recommended to use the supplied trunking 11 to protect the cables against sharp edges Attach the trunking with P clips 20 and P clip screws 19 Cut the cables to an appropriate length and remove approx 5mm of the insulation from the ends Fix the spade connectors by using crimping pliers Two types of battery terminal connector 22 23 are provided for use as appropriate A secure and good qualit...

Page 7: ...mage the drive unit Depending on the weight of the caravan the manoeuvring system cannot overcome all obstructions without assistance Please use wedges as a ramp All wheels and tyres on the caravan must be of the same size and design If tyres are worn or new tyres are fitted the distance between the drive rollers and the tyres may need readjusting see Installation Mechanical Components Sensitive o...

Page 8: ...e movement buttons is permanently held down After 5 minutes the buzzer will beep for 5 times with a repetition after 6 minutes Than the system switches in the stand by modes The green LED goes off and the remote control handset is in the stand by modes which means that there always will be used some current which causes the battery to go down So always make sure the remote control handset is turne...

Page 9: ...rdance with the installation instructions and ensure that the drive rollers are not applied Check that the battery is properly connected check the condition of the battery and that a voltage of 12 V is present at the control unit Please ensure that the battery isolation switch is on Activate the remote control handset by sliding the slide switch to On I Fig 5A The green LED on the remote control h...

Page 10: ...oeuvring you need to secure the handbrake Disengage the drive rollers from the tyres Fully disengage the rollers by turning the handle on the engagement Spindle Fig 9 until it turns no more without excessive force The pointer of the traction indicator label Fig 11A will be in the beginning of the yellow area Before you start driving always make sure that the bot h drive units are fully disengaged ...

Page 11: ...an is not more than 5 metres If there is no signal between the remote control handset and the control unit the manoeuvring system will not function at all and the green LED on handset is blinking Check if there is any distortion signal other transmitter high power cables Wifi etc that disturbs a good communication between remote control handset and control unit If there is no good communication be...

Page 12: ...period of five years It does not cover against misuse or accidental damage of the e caravan mover It does not cover against issues caused by the ill fitting of the emove caravan mover It does not cover against the fitting of the mover when carried out by non authorised fitter dealer or fitted DIY You are not covered by the warranty if the mover has been bought second hand or from a non authorised ...

Page 13: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 14 ...

Page 14: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 15 ...

Page 15: ...EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 16 ...

Page 16: ...44 0 161 447 8580 Streetwize Ashburton Road West Trafford Park Manchester M17 1RY www streetwizeaccessories com EU Registered address The Ace Supply Co Europe Ltd 25 Herbert Place Dublin 2 D02 A098 Republic of Ireland For spare parts E spareparts streetwizeaccessories com EM203 Manual AW 11 2020 qxp_Layout 1 18 11 2020 09 02 Page 1 ...

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