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7

Safety Directions

1

Safety Directions

1.1

General

Description

The following directions should enable the person responsible for the product, and
the person who actually uses the equipment, to anticipate and avoid operational
hazards.
The person responsible for the product must ensure that all users understand these
directions and adhere to them.

About Warning
Messages

Warning messages are an essential part of the safety concept of the instrument.
They appear wherever hazards or hazardous situations can occur.

Warning
messages...

•

make the user alert about direct and indirect hazards concerning the use of the
product.

•

contain general rules of behaviour.

For the users‘ safety, all safety instructions and safety messages shall be strictly
observed and followed! Therefore, the manual must always be available to all persons
performing any tasks described here.

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Summary of Contents for PIPER 100

Page 1: ...Leica PIPER 100 200 User manual Version 3 0 English...

Page 2: ...s important safety directions as well as instructions for setting up the product and operating it Refer to 1 Safety Directions for further informa tion Read carefully through the User Manual before yo...

Page 3: ...cturer s Warranty 12 1 6 Hazards of Use 13 1 7 Laser Classification 17 1 7 1 Piper 100 200 Laser Class 3R 17 1 7 2 Piper 100 Laser Class 2M 20 1 8 Electromagnetic Compatibility EMC 22 1 9 FCC Statemen...

Page 4: ...gnmaster Piper 200 only 37 3 9 General Procedures 39 3 9 1 Setting up the Target Assembly 39 3 9 2 Setting up the Trivet Assembly and Mounting Bracket 41 3 9 3 Typical Second Day Set up 42 4 Standard...

Page 5: ...4 Self Centering Feet 58 6 5 Lithium Ion Battery 59 6 5 1 Removing the Battery 59 6 5 2 Installing the Battery 60 6 5 3 Charging the Battery 61 7 Accuracy Adjustment 63 8 Checking Line and Grade 67 9...

Page 6: ...6 11 Technical Data 75...

Page 7: ...and adhere to them About Warning Messages Warning messages are an essential part of the safety concept of the instrument They appear wherever hazards or hazardous situations can occur Warning message...

Page 8: ...ch if not avoided will result in death or serious injury Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury Caution I...

Page 9: ...can be used with an IR remote control Adverse Use Use of the product without instruction Use outside of the intended limits Disabling safety systems Removal of hazard notices Opening the product using...

Page 10: ...The product is not to be operated until the user has been instructed on how to work with it 1 3 Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation n...

Page 11: ...re also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product Person in charge of the product The person in charge of the product has the followin...

Page 12: ...nty and PROTECT General Terms Conditions set out under www leica geosystems com protect Free charge repair or replacement of all products or any parts under PROTECT that suffer defects as a result of...

Page 13: ...sults if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicat...

Page 14: ...es it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Before shipping the product or disposing of it discharge the batteries by running the product until th...

Page 15: ...al influences and high ambient temperatures Do not drop or immerse batteries into fluids Warning Short circuited battery terminals can overheat and cause injury or fire for example by storing or trans...

Page 16: ...disposing of the product irresponsibly you may enable unauthorized persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and renderin...

Page 17: ...ous low eye hazard level in particular for deliberate ocular exposure The beam may cause dazzle flash blindness and after images particularly under low ambient light conditions The risk of injury for...

Page 18: ...such as prisms windows mirrors metallic surfaces etc Precautions a Do not aim at areas that are essentially reflective such as a mirror or which could emit unwanted reflections b Do not look through...

Page 19: ...erbrugg Manufactured YYYY S No PX00 12345 Made in China Complies with 21CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated July 26 2001 This device complies with part 1...

Page 20: ...for momentary exposures but can be hazardous for delib erate staring into the beam The beam may cause dazzle flash blindness and after images particularly under low ambient light conditions Caution F...

Page 21: ...eicaGeosystemsAG CH 9435Heerbrugg Manufactured YYYY S No PX00 12345 Made in China Complies with 21CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated July 26 2001 This d...

Page 22: ...this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed Caution There is a risk that disturbances may be caused in other equipment if the product...

Page 23: ...duct meets the strict regulations and standards whichin this respect Leica Geosystems cannot completely exclude the possibility product may be disturbed by very intense electromagnetic radiation near...

Page 24: ...armful interfer ence to radio communication However there is no guarantee that interference will not occur in a particular instal lation If this equipment does cause harmful interference to radio or t...

Page 25: ...se B est conforme la norme NMB 003 du Canada Art No 747389 Power 7 4V 1Amax LeicaGeosystemsAG CH 9435Heerbrugg Manufactured YYYY S No PX00 12345 Made in China Complies with 21CFR 1040 10 and 1040 11 e...

Page 26: ...e pipe or over the top the Piper can work for you Intelligence The cross axis compensation function maintains the grade accuracy regardless of the roll of the laser up to three degrees The Alignmaster...

Page 27: ...of the System 2 2 Piper Components a LCD display b Switch buttons c Handle and level vial d Battery compartment e Stringline notch f Lighted pivot point top g Pivot point side h Self centering feet a...

Page 28: ...of the System 2 3 Case Configuration a Accessory compartment b Piper c Remote control d Spare batteries e Self centering feet f User manual g Target assembly Piper shown with optional scope assembly...

Page 29: ...b When the Piper is first turned on the Leica Start up Screen is displayed with the serial number of the laser c Next the Piper Screen will be displayed d Or the Customer Name Screen if it has been p...

Page 30: ...up screens are completed the Main Oper ating Screen will be displayed and work can begin a Line movement indication b Plus minus grade value c Beam emission indicator d Battery status indicator e Line...

Page 31: ...3 The Switch Buttons a Left and Right Line Buttons b Up and Down Grade Button c Power Button d Alignmaster Button Piper 200 only e Star Button used in combination with the grade buttons for large gra...

Page 32: ...rating the Piper To set up for a specific application refer to 4 Standard Set up Procedures You must always define the following three variables in any application Grade The amount of rise and fall ov...

Page 33: ...entring feet for the pipe size to be laid The 150 mm six inch feet are standard All other sizes are optional or by adjusting the height of the piper on the Trivet Mount Assembly Line The position of t...

Page 34: ...STAR button c when at the main operating screen The plus minus sign will appear as a reverse image Press the LEFT or RIGHT arrow buttons d to move the cursor reverse image to the desired digit PRess...

Page 35: ...equired The speed at which the line moves will increase as the button is held Press both the LEFT and RIGHT arrow buttons b at the same time to reset the line to the centre position The current line p...

Page 36: ...de at the current value To lock the line position press and hold the STAR button then press a LEFT or RIGHT arrow button b to lock the line at the current position To unlock grade or line repeat the s...

Page 37: ...er Roughly align the laser beam in the pipe to the target assembly Press the ALIGNMASTER button a When pressed the laser will scan left and right until the target is found While searching the main ope...

Page 38: ...unction cannot find the target a question mark will appear next to the target d to indicate target not found This screen will appear for two minutes or until another button is pressed The line positio...

Page 39: ...Target Assembly The Target Assembly 725858 includes the small target insert Slide the required Target Insert into the Target Assembly Loosen the locking knob and insert the target with the printed sid...

Page 40: ...he pipe The reflective strips should be facing the laser towards the inside of the pipe Adjust the Target in the pipe until the bubble is centered in the level vial Observe the Target Adjust the pipe...

Page 41: ...sembly and secure by tightening the 5 8 11 knob and stud assembly to the bracket Set the line Place the Trivet Assembly so that the Piper is aligned with the pipe to be laid Turn the knobs on the triv...

Page 42: ...le to lock the elevation in place 3 9 3 Typical Second Day Set up The following is a brief description of a second day set up Set the Grade Press the POWER button to turn the unit on The Piper remembe...

Page 43: ...r or on the Remote Press the button until the laser beam is centered on the target Piper 200 Use the Alignmaster feature Press the ALIGNMASTER button on the Piper or on the Remote to scan and locate t...

Page 44: ...Enter the required grade for the pipe to be laid in the display of the Piper Set the elevation Set the elevation by attaching the required size feet to the Piper The Piper comes standard with 150 mm 6...

Page 45: ...pen trench a transit is used to align the laser beam to the next manhole Set the grade Enter the required grade for the pipe to be laid in the display of the Piper Set the Piper on the centerline of t...

Page 46: ...n the top of the Piper is in line with the centerline of the pipe to be laid Set the elevation Move the Piper up or down on the optional trivet until the required height is set Choose the most conveni...

Page 47: ...or the pipe to be laid in the display of the Piper Set the elevation If the Piper is going to be placed inside the pipe set the eleva tionby attaching the required size feet to the Piper The Piper com...

Page 48: ...ters 300 feet Set the grade Enter the required grade for the pipe to be laid in the display of the Piper Set the elevation Move the Piper up or down on the optional trivet until the required height is...

Page 49: ...per Move the Pipe until it is in line with the centerline of the pipe to be laid c Locate Point C Stand behind the Piper close one eye and hold up the stringline Align the stringline with the range ro...

Page 50: ...e Point A Place a transit over the center of the manhole b Locate Point B Look through the transit and lock it on line with the next manhole point c Locate Point C Hang a plumb bob from the transit Mo...

Page 51: ...the elevation Lower the pre assembled Drop Manhole Assembly and Piper into the manhole until the T bar is approximately 150 to 300 mm 6 to 12 inches above or below the pipe Ensure that the T bar is le...

Page 52: ...the Piper then attach the mounting plate a by re installing the feet Attach the Scope and mount b to the top of the Piper using the two screws and allen driver supplied with the scope Attach the Piper...

Page 53: ...gh to the target Refraction is especially noticeable during hot or humid weather but may also occur in extrremely cold conditions when warm air from a newly opened trench mixes with the colder air In...

Page 54: ...raws in is approximately the same as the air inside the pipe Determine whether to attach the nozzle to the end of the blower If the pipe is less than or equal to 250 mm 10 inch use the nozzle If the p...

Page 55: ...small target insert is standard with the target assembly The large target insert is sold as an optional accessory Small Target Insert a 150 200 225 250 and 300 mm 6 8 9 10 and 12 inch Large Target Ins...

Page 56: ...stand by mode with only the display showing the sleeping Piper icon The Piper will stay in stand by mode for up to 72 hours after which it will shut off completely d Strobe Button Pressing the Strobe...

Page 57: ...left side and from the bottom of the knob below post up to the center of the beam c Slider Support Assembly Includes the locking handle for height adjustment The top edge equals the center of the bea...

Page 58: ...r ator to align the beam down the centerline of the pipe Standard Self Centering Feet The Piper comes standard with 150 mm 6 inch feet Optional Self Centering Feet are also available 200 mm 8 inch Pip...

Page 59: ...rnal power in a possibly dangerous pipelaying environment To remove the battery loosen the two locking screws a below the rear handle and slide the Handle and Battery Assembly b out of the rear of the...

Page 60: ...holder that is part of the handle assembly Turn the Handle and Battery Assembly upside down Press the battery into the holder until the small tab c locks the battery in place Turn the Handle and Batte...

Page 61: ...e charged prior to using it for the first time because it is delivered with an energy content as low as possible For new batteries or batteries that have been stored for a long time three months it is...

Page 62: ...if possible It is normal for the battery to become warm during charging Using the chargers recommended by Leica Geosystems it is not possible to charge the battery if the temperature is too high Opera...

Page 63: ...t is recommended to check your laser ofr accuracy upon receipt and periodically thereafter to ensure accuracy is maintained If your laser requires adjust ment contact your nearest authorized service c...

Page 64: ...t up a transit or automatic level as shown in the illustration approximately 30 meters 100 feet from the Piper Take grade readings approximately 30 meters 100 feet on either side of the transit These...

Page 65: ...er has been checked and the amount of error is known the beam position is adjusted using the UP and DOWN arrow buttons c to increment the counter and move the beam to the desired position Each count r...

Page 66: ...ss the STAR Button e to accept save store the adjustment activity and return to the main operating screen f Pressing the POWER button at any time before completing the procedure will turn off the unit...

Page 67: ...checked after the first 7 5 to 15 meters 25 to 50 feet of pipe is laid to ensure the pipe is at the proper grade and line Checking Line and Grade Set up a transit or automatic level as shown in the il...

Page 68: ...al distance C of the pipe Divide the rise distance A B by the horizontal distance C and then multiply this value by 100 to determine the percent of grade Compare the measured grade to the grade dialed...

Page 69: ...f Temperature Limit The Temperature Limit Icon indicates that the Piper is in an envi ronment where it cannot operate without causing damage to the laser This could most often be the result of direct...

Page 70: ...cates that the Alignmaster function Piper 200 was not able to find the target The target is missing or not positioned properly Ensure the reflective tapes are toward the Piper Reposition and try again...

Page 71: ...he pipe has not beed correctly adjusted to grade Check and try again The pipe or water in the pipe is reflecting the beam If possible drain the pipe and try again Conditions inside the pipe are refrac...

Page 72: ...porting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equiva lent to protect against shock and vibration Shipp...

Page 73: ...to 11 Technical Data for information about storage temperature range A storage temperature range of 20 C to 30 C 4 F to 68 F in a dry environ ment is recommended to minimize self discharging of the ba...

Page 74: ...or pure alcohol Do not use other liquids these may attack the polymer components Damp Products Dry the product the transport container the foam inserts and the accessories at a temperature not greate...

Page 75: ...ation of conformity can be consulted at http www leica geosystems com ce Piper 100 200 Class 3R Piper 100 Class 2M Laser Diode 635 nm red 635 nm red Laser Output 4 75 mW maximum 1 2 mW maximum Level A...

Page 76: ...hours 40 hours 4 hours Operating Temperature 20 to 50 C 4 to 122 F 20 to 50 C 4 to 122 F Storage Temperature 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Piper 100 200 Class 3R Piper 100 Class 2M Dim...

Page 77: ...Sun 3 38 B Basic Operation 3 29 Battery Charging 6 61 Icon 9 69 Installing 6 60 Removing 6 59 Blower 5 53 C Care and Transport 10 72 Case Configuration 2 28 Checking Line and Grade 8 67 Cleaning and D...

Page 78: ...47 International Warranty 1 12 L LCD Display 3 30 Line Changing 3 35 Description 3 33 M Manhole Setup 4 50 O On Top of the Pipe Setup 4 47 Open Trench Stringline 4 48 Transit 4 45 Over the Top Setup 4...

Page 79: ...lassification 1 17 Limits of Use 1 10 Responsibilities 1 11 Second Day Set Up 3 42 Servo Limit Icon 9 69 Standby Icon 9 69 Switch Buttons 3 31 T Target Assembly 3 39 Target Assembly 6 55 Technical Dat...

Page 80: ...www leica geosystems com 748790 3 0 1en Original text Printed in Switzerland 2017 Leica Geosystems AG Heerbrugg Switzerland...

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