Lehner Lifttechnik OMEGA - F Installation Manual Download Page 2

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OMEGA

Installation Manual

Edition July 2013

Omega

platform lift

page 1 of 46

CONTENTS

OBSERVE THE FOLLOWING POINTS BEFORE INSTALLATION! .................................... 3

STEP 1.

– INSTALLATION OF THE GUIDE RAILS .............................................................. 4

STEP 2. INSTALLATION OF THE DRIVE BOX .................................................................... 6

STEP 3. INSTALLATION OF THE TENSION AND SUPPORT ROPE SYSTEM .................. 6

Install the tension rope .................................................................................................................... 8

Install the support rope ................................................................................................................. 11

Detailed diagram of the rope fixing assembly to the platform sidewall ....................................... 13

STEP 4. INSTALLATION OF THE PLATFORM ONTO THE RAIL/ROPE SYSTEM .......... 15

STEP 5. TIGHTENING AND CONNECTING THE ROPES ................................................. 16

STEP 6: ELECTRICAL CONNECTIONS ............................................................................. 16

STEP 7. MOUNTING THE MECHANICAL STOP STATION ASSEMBLY .......................... 18

ADJUSTMENT OF THE LOADING RAMPS ....................................................................... 20

STEP 8. PROGRAMMING THE UNIT ................................................................................. 21

Explanation of the menu ............................................................................................................... 22

Teach-in mode - Programming the drive speeds .......................................................................... 26

ERROR LIST AND EXPLANATION .................................................................................... 29

FINAL CHECKS ................................................................................................................... 32

EMERGENCY OPERATION ................................................................................................ 33

EXPLANATION OF ELECTRIC CONCEPT ........................................................................ 34

DRIVE UNIT ......................................................................................................................... 35

Overview drive unit control board ................................................................................................ 36

Summary of Contents for OMEGA - F

Page 1: ...Austria 4724 Neukirchen W Salling 8 Tel 4372783514 Email office lehnerlifttechnik at Mobil 436641612980 Installation Manual MEGA F s t a i r l i f t ...

Page 2: ... of the rope fixing assembly to the platform sidewall 13 STEP 4 INSTALLATION OF THE PLATFORM ONTO THE RAIL ROPE SYSTEM 15 STEP 5 TIGHTENING AND CONNECTING THE ROPES 16 STEP 6 ELECTRICAL CONNECTIONS 16 STEP 7 MOUNTING THE MECHANICAL STOP STATION ASSEMBLY 18 ADJUSTMENT OF THE LOADING RAMPS 20 STEP 8 PROGRAMMING THE UNIT 21 Explanation of the menu 22 Teach in mode Programming the drive speeds 26 ERRO...

Page 3: ...control board MCCB 39 PLATFORM CONTROL BOARD 39 Platform control board overview 40 Switches buttons and jumpers on the platform control board 40 CONFIGURATION OF THE REMOTE RADIO CONTROLS 43 Version Schmidiger 43 Version TeleRadio 43 ADJUSTMENT OF THE PLATFORM INCLINATION 44 DISMANTLE THE PLATFORM FLOOR 45 ADJUSTMENT OF THE OVERLOAD SWITCH 46 ...

Page 4: ... materials are not included in the delivery The installation company is responsible for the fixing of the rail to the wall or the pillars to the floor steps Have the correct on site power supply set up using the correct fuses The power supply has to be connected to the motor box at the upper end of the rail Assemble a team of 2 technicians to mount the plant Check the packages for shipping damage ...

Page 5: ... given to start the installation at the lower landing In case of support pillars these have the serial letters indicated in the drawing that are also stamped on the pillar base plate in order to identify the correct pillar To facilitate fixing of pillars it helps to provisionally fix the pillars with rope clams W perpendicular distance step nose to underside of lower rail X floor to lower end of r...

Page 6: ...he connection with the splice bolts and nuts provided Check the clearance dimensions Ensure that the actual measurements correspond with the clearance dimensions on the layout drawing Remember Vertical clearances are measured from the centreline of the tube this is also the lower point of the bracket on the railway to the stair nose or to the floor With the tubes in position check all splice conne...

Page 7: ... mount the drive box on the upper rail end Dismantle the cover as shown on the pictures below Drive wheel Drive unit control board Frequency inverter Current donator Mains filter Main power switch Main contactor control board Transformer Emergency hand wheel Motor Gear box Upper ultimate limit switch Connect tube wire Connect tension cable wire Connect earth wire ...

Page 8: ...f the tension and support rope system Dismantle the mains filter form the drive wheel cover and also the complete drive wheel cover from the drive wheel Remove the over speed governor tube section at the bottom of the system and put the complete rope on the bottom close to the upper motor and make sure it does not get dirty ...

Page 9: ...pper tube of the guide rail Put as much tension rope in the tube until the cable sticks out around 500mm on the lower rail end of the upper tube The put the fixing bracket for the tension rope on the end of the tensions rope See the following page for detailed description Put the tension rope support connection onto the end of the tension rope ...

Page 10: ...evel Add the current collector into the upper tube next to the fixing bracket Make sure the spring between the current collector and the upper fixing bracket is securely attached to the current collector This spring is responsible to make the electrical contact between the tension cable and the platform control board Fix spring with screwdriver on pin Sliding contacts connect rail with control boa...

Page 11: ...m lift page 10 of 46 Please note that there is only 1 spring installed between the tension rope and the current collector There is not spring between the collector and the support rope Schematic of the current collector Fixing bracket Current collector Spring ...

Page 12: ...wer floor so the support rope does not get dirty when it gets out on the lower tube end Enter the lower rope into the over speed governor tube section It might be necessary to release the tension spring in order to facilitate entry of the rope into the safety gear tube section This spring later should be set to the same tension again after the rope is installed The teeth of the wheel have to engag...

Page 13: ...r speed governor tube to the lower rail end to measure necessary support rope element length Check how many support elements of the tension rope have to be removed so that the there is still enough space for the fixing bracket of the support rope Overspeed govener tube Fixing bracket for support rope Measure amount of elements Approach tube to connection ...

Page 14: ...element and the fixing bracket of the support rope is ideal This gap is later reduced when the rope is tensioned Below it can be seen how the rope system should look before putting the platform onto the rail Add the drive wheel cover and the mains filter again onto the drive wheel This cover must be fixed before the rope is tensioned Makes sure elements are pressed together Gap of around 40mm befo...

Page 15: ...ring installed between the tension rope and the current collector There is not spring between the collector and the support rope Current collector Tension rope Support rope Connect wire for support rope on cable clamp Connect wire for tube rail Connect wire or tension rope Spring connection Make sure plastic cap and support rope is placed as shown here Fixing bracket Fixing bracket ...

Page 16: ...ove the conical rollers from the lower carriage Carefully lift the carriage into position guiding the upper carriage rollers onto the upper tube Ensure that the rope fixing brackets fit between the bosses of the upper carriage Be careful not to scratch the paint on the tubes Note The carriage weighs about 90 kg so two people should install it to ensure safety and avoid damage Tighten the screws th...

Page 17: ...ing device 4 Tension the rope by around 40mm 5 Tighten these bolts after the rope is tensioned 6 Add 2 rope clamps to fix rope 10 Connect support rope 9 Connect tension rope wire 11 Put cover first 12 Attach remaining rope in this way 7 Add plastic tube 8 Connect to rail Step 5 Tightening and connecting the ropes Note Make sure you reinstalled the cover of the drive box before tightening the rope ...

Page 18: ...rent collector and the support rope to the platform control board as described on the previous page Connect the tension rope wire from the drive unit control board to the current donator on the drive wheel and also connect the earth and the tube wire to the rail next to the current donator Connect the upper ultimate limit switch to the drive unit control board connector name NESO Connect the on si...

Page 19: ... and the control cams Adjust the position of the control cam in reference to the limit switch device on the rail The bypass switch has to be activated before the levers for unblocking of the barrier arms touch the control cams on the rail Levers for unblocking of the barrier arms at the upper and lower control cam Bypass switch S16 and lever Landing stop switches ...

Page 20: ...d In the upper stop position and also intermediate stop positions the platform floor should be at the same level as the landings On the lower landing the carriage should touch down slightly on the bottom with both buffers located on the lower end of the backside of the carriage Run the carriage out of the landings and back again If the lift does not stop in the correct position adjust it as necess...

Page 21: ...of around 45 to the side of the ramp and at a distance of around 2 3 inside the slot This ensures best operation Check the loading ramps for proper operation In folded and unfolded position of the platform the ramps are also used as safety pads When fixing the ramp ensure that it still can be pushed in order to activate the safety switches S12 and S13 Check the loading ramps for proper operation N...

Page 22: ...ected Errors X X The last 20 errors that occurred can be read and the lift of errors can be deleted Acknowledge errors X This function allows acknowledging an error and thus setting the unit into function again Depending on the type of error this function can only be performed in the landing stations or as well on the driveway Operation time X X The operating hours of the unit can be read and rese...

Page 23: ...age Menu item Parameter Meaning Description Language GER German Language to be chosen ENG English CZE Czech ESP Spanish FRA French Error 20 different errors can be determined and read Menu item Parameter Meaning Description Error list This shows a list of the error that occurred Clear errors Deletes list of errors Acknowledge error With this function the present failure will be deleted and the fun...

Page 24: ...requency can be chosen Menu item Parameter Meaning Description Signal ON OFF ON Signal ON This parameter shows if the visual signal on contact W1 on platform control board is on or off during driving OFF Signal OFF Frequency 1 8 fast slow Define the frequency of the visual and audio signal Frequency is the same for the alert signal as well as for the buzzer 1 Fast 8 Slow 9 Constant 9 constant Buzz...

Page 25: ...XAUF XAB XV1 and XV2 The frequencies cannot be defined in the menu but need to be adjusted directly at the FI 3 Inverter with Modbus The FI is controlled via serial data network cable The frequencies have to be defined in the menu FI Model 1 Schneider Ativar V12 Defines the inverter type used INFO Is only possible when choosing parameter 3 in the control type menu item 2 Yaskawa V1000 FI Frequenci...

Page 26: ...he drive way is measured and the impulses counted INFO If the impulse controls is OFF then the drive frequency for straight runs will be used on all runway Is only possible when choosing parameter 3 in the control type menu item OFF Impulse OFF Pulse ratio 15 100 80 Defines transmission from the motor shaft to the sprocket See Attachement C Fan t overrun 1 9 2 seconds Defines overrun of the ventil...

Page 27: ...m when open If this parameter is on then the open platform can be call and sent by the external hall call stations when transporting goods Attention This option can only be chosen if the entire driveway of the platform is totally visible from the hall call stations OFF Not permitted Teach in mode Programming the drive speeds To start the teach drive the platform has to be in the lower landing stat...

Page 28: ...tform Then the platform can drive to the next point to programme The following points on the driveway have to be programmed Point after the lower landing station after which the platform should drive fast This point should be located around 150mm after the lower landing station Points before and after a curve a sharp change in gradient or entry into horizontal drive The acceleration and decelerati...

Page 29: ...latform always has to drive with curve speed slow speed into a landing station Otherwise this error will show point too close The distance between 2 points is too close It is important to keep a minimum distance of 150mm between 2 points invalid teach in At the end of the teach in drive the relations of the saved points are checked If they are invalid this error will show rail too long If this err...

Page 30: ...ossible reason No error 0 Impulse Timeout 1 1 Only slow drive possible Timeout Impulse During driving no impulses have been counted Reasons Encoder defect cable not connected FI does not start Wrong Impulse during stand still 2 2 Only slow drive possible Impulses are counted although the lift should not have moved Reasons Defect motor brake lift has moved without a drive command Drive way too long...

Page 31: ... position on the rail The platform then has to be driven in slow drive mode into the next landing station were the failure will automatically reset Wrong rotation direction of motor 10 A Only slow drive possible If the encoder detects a different rotation directions than the inverter produces Solution Interchange contacts IMP1 and IMP2 on drive unit control board Brake is weak 11 b Only slow drive...

Page 32: ... between the micro controller and the EEPROM on the drive unit did not work Feedback from main contactors 20 5 Drive only till the next landing station then stop One of the main drive contactors or the safety circuit relay KSK has not been released after the platform stopped driving Data transfer between the drive unit and the platform control 21 6 Drive is stopped The communication via the tensio...

Page 33: ...e control boards Check clearance of the platform to the steps and opposite walls under full load Check function of directional safety switches safety bottom under pan loading ramps landing stop limit switches Check ultimate limit switches function Check barrier arm safety switch function Check proper platform position at lower stop under full load make sure safety bottom is not pressed before lowe...

Page 34: ...operation modus The following 2 jumper positions are possible Please note that no other than these 2 positions can be active otherwise the board can be damaged Standard operation Emergency operation If the jumper J1 was correctly changed then the LD23 should be on If this is on the platform can be moved But the drive commands can only be given from the external control radio or hard wired At the s...

Page 35: ... this data is guaranteed by the use of the Powerline technology and the applied data transfer protocol Additionally it is possible to add an optional Ethernet module in order to allow for remote diagnosis via de internet Security concept For any drive command a double signal transfer is necessary between the 2 controls Any drive command always needs to be processed by both control systems thus ens...

Page 36: ...t The drive unit is located at the upper end of the rail Its main components are 1 Motor and gearbox 2 Drive unit control board 3 Frequency inverter 4 Main contactor control board The following illustration shows a schematic overview of the main communication components of the drive unit ...

Page 37: ... BUS LEDs is on during data transfer Button S1 Button S2 for teaching of remote radio control 7 segment status display Short curcuit rail cable LED20 Impulse generator LEDs on when impulse generator is active LED is on when unit is in emergency use Motor temperature LD19 off when motor is overheated Jumper J1 Normal Use Emergency Use Jumper 6 Supply main contactors AC or DC Status LED zur Powerlin...

Page 38: ...d wheel switch Reserve safety circuit bridged Ultimate upper limit switch Motor ventilation Current donator for tension rope and tube Voltage supply from transformer Tension supply for main contactors and contactor feedback Optional potential free contact for error output normally empty Optional potential free contact for emergency call normally empty Inverter K11 contact Optional contacts for inv...

Page 39: ... 2 Emergency use emergency modus As a security measure this button has to be pressed in order to be able to drive the unit in emergency use Button S2 Is used to teach the radio controls senders Jumper J1 This jumper controls the operation modus The following 2 jumper positions are possible Please note that no other than these 2 positions can be active otherwise the board can be damaged Standard op...

Page 40: ...ents for the platform control Via the tensions rope the platform is supplied with voltage and information For the drive commands the user can use a handset or a joystick connected to the platform control The status of the platform can be seen on the LCD display A 7 segment display shows the current status of the unit The platform control has also 2 outputs to steer actuators 1 is generally used to...

Page 41: ...o display SPI transmission data Jumper J1 to choose hand side of installation Powerline board PL3120 7 Segment stauts display R39 to adjust charging voltage for batteries LED Kontrast R50 Overcurrent Actuator 1 R63 Overcurrent Actuator 2 LD29 Overcurrent actuator 1 LD23 Overcurrent actuator 2 Status LED Powerline Transmission LED is on if security circuit is closed Button S1 for extended menu ...

Page 42: ...tch S11P Intermediate landing stop switch S29 Reserve contacts normally empty Consumer load for safety circuit Left lateral contact bars Upper limit switch S27 Right lateral contact bars Right ramp switch S13 Safety bottom switches S17 Left ramp switch S12 Right lateral contact bars Left lateral contact bars Lower limit switch S28 Battery power supply Limit switch 2nd actuator empty Limit switch 2...

Page 43: ...ogrammed See page 34 for details Button S3 If this button is pressed then the 7 segment display does not show anymore the status but shows the SPI transmission data This function can be used for fault finding Jumper J1 The position of this jumper defines the hand side of the installation The rail can be installed on the right or left hand side looking at the staircase from the lower level For corr...

Page 44: ...ontrol model Schmidiger TX OMDE V 01 LED status Description Green light Radio signal ok and drive command is active Orange light Radio signal ok and platform is not driving or folding A reason can be that the platform is driven from the platform control or that a safety circuit is open in the electrical system Red light Radio signal is ok but the lift is not moved by the command Orange blinking Ra...

Page 45: ... open it must click when pressed Otherwise adjust S11o must be pressed when platform is closed Otherwise adjust Between the main bearing and the platform sliding mechanism a minimum distance of 1 2mm must be given This can be adjusted by changing the length of the ball bearing connection between the platform and the carriage This is important so that mechanical force of the platform in an unfolded...

Page 46: ...ion Make sure that the connection between the spring and the bearing is correctly put together afterwards The connection metal parts have a slight bend It is important for reassembly that they are put back in the same way Disconnect the electrical wiring between the platform floor and the sidewall Disconnect fixing screw from the treaded pinhole of main platform hinge bearing Remove the main beari...

Page 47: ...t the lower right part of the sidewall The platform with full load presses the spring washers and if the real load exceeds the rated load by around 25 then the switch is activates and departure from the landing stop position is blocked by the overload switch In case the switch needs adjustment on site it is necessary to load the platform with the rated load 25 and then adjust the switch with the a...

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