Installation Guide
Page 1 of 12
Harley-Davidson: Sportster
Table of Contents
1.
General Information .............................................................................................................................................2
1.1
Installation Information ................................................................................................................................2
1.2
For Your Safety ...........................................................................................................................................2
1.3
Important Safety Precautions .....................................................................................................................2
1.4
Specifications ..............................................................................................................................................3
2.
Removal of Original Parts ...................................................................................................................................4
3.
Installation of Trike Conversion Kit ......................................................................................................................5
3.1
Install New Supplied Belt onto Front Counter Sprocket from Box 2 ...........................................................5
3.2
Install OEM Swing Arm Pivot Bearings with C-Clips into Champion Swing Arm from Box 3 .....................5
3.3
Installing Champion Swing Arm to Vehicle .................................................................................................5
3.4
Install Shocks ..............................................................................................................................................5
3.5
Install Rear Brake Lines and Components from Box 2 ..............................................................................5
3.6
Assemble Rear End ....................................................................................................................................6
3.7
Install Rear Axle Clamps ............................................................................................................................6
3.8
Install Rear End Assembly..........................................................................................................................6
3.9
Aligning and Tensioning Drive Belt .............................................................................................................7
3.10
Connect Brake Lines to T-Block .................................................................................................................8
3.11
Master Cylinder Installation ........................................................................................................................8
3.12
Install Body .................................................................................................................................................8
3.13
Install Wheels and Tires .......................................................................................................................... 10
4.
Accessories ...................................................................................................................................................... 10
4.1
Grab Handle Installation .......................................................................................................................... 10
Box Contents
Box 1
Tire/Wheel, 2 Shocks
Box 2
Tire/Wheel, Hardware Kit
Box 3
Swing Arm
Box 4
Rear Differential with Pulley (Left)
Box 5
Rear Differential Assembly (Right), Body
