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CS-D403 Closed Loop Stepper Drive User Manual

8. Sequence Chart of Control Signals.................................................................................................................................11

9. Fault Protections............................................................................................................................................................. 12

10. Software Configuration................................................................................................................................................ 13

11. Accessories....................................................................................................................................................................13

12. Troubleshooting............................................................................................................................................................ 13

13. Warranty........................................................................................................................................................................16

Appendix A. Leadshine CS-D508 Compatible Stepper Motors..................................................................................... 17

Appendix B. Leadshine CS-D403 Compatible Power Supplies..................................................................................... 18

Appendix C. Powering a Third Party Motor with CS-D403...........................................................................................19

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Summary of Contents for CS-D403

Page 1: ...or 11 Block A3 iPark 1001 Xueyuan Avenue Shenzhen Guangdong 518055 China Tel 86 400 885 5521 Fax 86 755 2640 2718 Web www leadshine com Sales sales leadshine com Support tech leadshine com Leadshine America Inc Address 26050 Towne Centre Dr Foothill Ranch CA 926 USA Tel 1 949 608 7270 Fax 1 949 608 7298 Web www leadshineusa com Sales sales leadshineusa com Support support leadshineusa com ...

Page 2: ...Leadshine While every precaution has been taken in the preparation of the book Leadshine assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Leadshine that is furnished for customer use ONLY Information in this document is subject to change without notic...

Page 3: ... P1 4 3 1 2 Typical Control and Fault Output Connections 6 3 2 Connector P2 Encoder Connection 7 3 3 Connector P3 Motor Connection 7 3 4 Connector P4 Power Supply Connection 7 3 5 Connector P5 RS232 Connection 7 3 6 LED Light Indication 8 4 Motor Selection 8 5 Power Supply Selection 8 5 1 Regulated or Unregulated Power Supply 9 5 2 Power Supply Sharing 9 5 3 Selecting Supply Voltage 9 6 DIP Switch...

Page 4: ... 11 9 Fault Protections 12 10 Software Configuration 13 11 Accessories 13 12 Troubleshooting 13 13 Warranty 16 Appendix A Leadshine CS D508 Compatible Stepper Motors 17 Appendix B Leadshine CS D403 Compatible Power Supplies 18 Appendix C Powering a Third Party Motor with CS D403 19 ...

Page 5: ...rvation 100 torque implementation Also it can power the driven stepper motor with reduced heating lower noise low vibration 1 1 Features No loss of step No torque reservation No hunting or overshooting No tuning for easy setup A configurable digital output for the option of Fault Output In Position or Brake Control Low noise and vibration smooth motion Enhance performance at low speed application ...

Page 6: ...put frequency 0 200 kHz Minimal pulse width 2 5 μS Minimal direction setup 5 0 μS Isolation resistance 500 MΩ 2 2 Environment Cooling Natural Cooling or Forced Cooling Operating Environment Environment Avoid dust oil fog and corrosive gases Ambient Temperature 0 C 65 C 32 F 149 F Humidity 40 RH 90 RH Operating Temperature 0 C 50 C 32 F 122 F Vibration 10 50Hz 0 15mm Storage Temperature 20 C 65 C 4...

Page 7: ...cifications 2 4 Heat Dissipation CS D403 reliable working temperature should be no more than 60 140 F It is recommended to mount the drive vertically to maximize heat dissipation Mount a cooling fan nearby if necessary If multiple CS D403 drives are installed it is suggested to keep a minimal 30mm 12 inches between two of them ...

Page 8: ...ion control mode this input represents pulse signal A pulse signal is active at the rising or falling voltage edge set by DIP switch SW8 2 In double pulse CW CCW control mode set by DIP switch SW7 this signal input represents clockwise CW pulse and is active at both high voltage level and low voltage level 3 4 5 5V for voltage HIGH 0 0 5V for voltage LOW same for DIR signals 4 Pulse width should b...

Page 9: ...shine ProTuner CS D software manual It can be configured as one of the available 3 options Fault Output In Position and Brake Control Read Leadshine ProTuner CS D closed loop software manual for how to configure this output Fault Output FAULT output is the default configuration This output signals a fault condition including over voltage over current or position following error This output can be ...

Page 10: ...an accept differential and single ended control signal inputs open collector and PNP output A CS D403 has 3 optically isolated control inputs PUL DIR and ENA Refer to the following two figures for connections of open collector and PNP signals Figure 4 Connections to PNP signal Figure 5 Connections to open collector signal Common cathode Common anode ...

Page 11: ... Pin Name Details A Stepper motor A connection Connect motor A wire to this pin A Stepper motor A connection Connect motor A wire to this pin B Stepper motor B connection Connect motor B wire to this pin B Stepper motor B connection Connect motor B wire to this pin 3 4 Connector P4 Power Supply Connection The P4 connector in Figure 2 is for power supply connection Refer to the following table for ...

Page 12: ...ne offers many high performance stepper motors compatible with the CS D403 The CS D403 can also power similar stepper motors with incremental encoders from third party suppliers Notes Contact with Leadshine for NEMA8 NEAM11 NEMA14 stepper motors with 2000 line encoders 5 Power Supply Selection The CS D403 can power small and medium size closed loop stepper motors frame size from NEMA8 to 17 from L...

Page 13: ...or example two 3A motors can be well supplied by one power supply of 4A rating 5 2 Power Supply Sharing Multiple CS D403 drives can share one power supply to save space and reduce cost if that power supply has enough power capacity To avoid cross interference connect each stepper drive directly to the shared power supply separately To avoid cross interference DO NOT daisy chain connect the power s...

Page 14: ...n 25600 on off off on 51200 off off off on 1000 on on on off 2000 off on on off 4000 on off on off 5000 off off on off 8000 on on off off 10000 off on off off 20000 on off off off 40000 off off off off 6 2 Other DIP Switch Settings SW5 SW8 Function On Off SW5 Default Direction CW clockwise CCW counterclockwise SW6 Auto Tuning No Yes SW7 Pulse Model CW CCW double pulse PUL DIR single pulse SW8 Puls...

Page 15: ...Figure 7 Typical connection 8 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following diagram Figure 8 Sequence chart of control signals Remark a t1 ENA must be ahead of DIR by at least 500ms Usually ENA and ENA are NC not connected See ...

Page 16: ...n off the power immediately a Check if the power voltage is higher than 90VDC 3 Chip error Restart the power supply if the drive is still alarm please contact after sale 4 Fail to lock motor shaft a The drive is not connected to a motor b If alarm is occurred when connect a motor set DIP switch SW6 to on and restart power supply If it still alarm please check the motor power cable 5 EEPROM error R...

Page 17: ...Leadshine for such a cable with part number USB2 0 232 which has been verified working fine CABLE PC RS232 tuning cable USB2 0 232 USB to RS232 Conversion Cable 12 Troubleshooting In the event that your drive doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem A...

Page 18: ...t is always on after power on The drive is burned Erratic motor motion Control signal is too weak Ensure the current of control signal is within 7 16mA Control signal is interfered Don t tie the control signal cable with power cable together Wrong motor connection Refer to user manual of drive and motor datasheet Something wrong with motor coil Check the motor is normal Motor stalls during acceler...

Page 19: ...CS D403 Closed Loop Stepper Drive User Manual Page 15 Motor vibration when power on Speed loop Kp is too high Reduce the speed loop Kp value ...

Page 20: ...cation or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining Warranty Service To obtain warranty service please contact your seller to obtain a returned material authorization number RMA before returning product for service Shipping Failed Products If your product fail during the warranty period ple...

Page 21: ...working with the CS D508 closed loop stepper drive Model Frame Size NEMA Torque N m Oz In Series Length mm inch Notes CS M21702 17 0 2 28 CS M 56 2 20 CS M21704 0 4 57 63 2 48 CS M21706 0 6 85 70 2 76 CS M21708 0 8 113 83 3 27 Note all above stepper motors are mounted with 1000 line incremental encoders contact with Leadshine for stepper motors with 2000 line 2500 line 5000 line encoders ...

Page 22: ...ontrols Model Output Voltage VDC Series Model Continuous Current A Max Current A Input Voltage VAC RPS2410V20 24 RPS 10 30 85 132 176 264 RPS3611V20 36 11 33 85 132 176 264 RPS488V20 48 8 3 24 9 85 132 176 264 RPS4810V20 48 10 5 31 5 85 132 176 264 RPS2410 24 10 12 85 132 176 264 RPS369 36 9 7 11 85 132 176 264 RPS488 48 7 3 8 5 85 132 176 264 RPS4810 48 10 4 12 5 85 132 176 264 SPS407 42 SPS 7 0 ...

Page 23: ...ion as described below Your stepper motor must be a 2 phase stepper motor Your stepper motor must be mounted with a quadrature rotary encoder with the resolution of 500 5 000 line 2 000 20 000 CPR When the CS D403 is first time powered on after your stepper motor is connected check the following possible causes if a position following error see Section 9 above happens o Confirm both encoder and po...

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