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M542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    9                                Web Site: 

www.leadshine.com

 

closest to your motor

s required current. 

Dynamic Current Setting 

Peak current (A) 

RMS (A) 

SW1 

SW2 

SW3 

1.00 

0.71 

ON 

ON 

ON 

1.46 

1.04 

OFF 

ON 

ON 

1.91 

1.36 

ON 

OFF 

ON 

2.37 

1.69 

OFF 

OFF 

ON 

2.84 

2.03 

ON 

ON 

OFF 

3.31 

2.36 

OFF 

ON 

OFF 

3.76 

2.69 

ON 

OFF 

OFF 

4.20 

3.00 

OFF 

OFF 

OFF 

Notes: 

Due  to  motor  inductance,  the  actual  current  in  the  coil  may  be  smaller  than  the  dynamic 

current setting, particularly under high speed condition.

 

Standstill Current Setting 

SW4 is used for this purpose. OFF meaning that the standstill current is set to be half of the selected 
dynamic current, and ON meaning that standstill current is set to be the same as the selected dynamic 
current. 

The  current  automatically  reduced  to  60%  of  the  selected  dynamic  current  1  second  after  the  last 
pulse. Theoretically, this will reduce motor heating to 36% (due to P=I

2

*R) of the original value. If 

the application needs a different standstill current, please contact Leadshine.   

8. Wiring Notes 

l

 

In  order  to  improve  anti-interference  performance  of  the  driver,  it  is  recommended  to  use 
twisted pair shield cable. 

l

 

To  prevent  noise  incurred  in  PUL/DIR  signal,  pulse/direction  signal  wires  and  motor  wires 
should  not  be  tied  up  together.  It  is  better  to  separate  them  by  at  least  10  cm,  otherwise  the 
disturbing signals generated by motor will easily disturb pulse direction signals, causing motor 
position error, system instability and other failures. 

l

 

If  a  power  supply  serves  several  drivers,  separately  connecting  the  drivers  is  recommended 
instead of daisy-chaining. 

l

 

It is prohibited to pull and plug connector P2 while the driver is powered ON, because there is 
high current flowing through motor coils (even when motor is at standstill). Pulling or plugging 
connector  P2  with  power  on  will  cause  extremely  high  back-EMF  voltage  surge,  which  may 
damage the driver. 

                     

M542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    10                                Web Site: 

www.leadshine.com

 

9. Typical Connection 

A  complete  stepping  system  should  include  stepping  motor,  stepping  driver,  power  supply  and 
controller (pulse generator). A typical connection is shown as figure 10. 

 

Figure 10: Typical connection

 

10. Sequence Chart of Control Signals 

In  order  to avoid  some  fault  operations  and  deviations,  PUL,  DIR  and  ENA  signals  must abide by 
some  rules,  as  shown  in  the  following  diagram  (assuming  J1  default  setting  is  upward-rising  edge 
effective): 

 

 

Figure 11: Sequence chart of control signals 

www.yusto.ru 

[email protected]

Summary of Contents for M542

Page 1: ...ducts herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the prod...

Page 2: ...d Motors 6 Series Connections 6 Parallel Connections 6 6 Power supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 7 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 8 Dynamic Current Setting 9 Standstill Current Setting 9 8 Wiring Notes 9 Contents II 9 Typical Connection 10 10 Sequence...

Page 3: ...ds of machines such as X Y tables labeling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low vibration high speed and high precision 2 Specifications and Operating Environment Electrical Specifications Tj 25 M542 Parameters Min Typical Max Unit Output current 1 0 4 2 3 0A RMS A Supply voltage 20 36 50 VDC Logic signal cur...

Page 4: ...g for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Selecting Effective Pulse Edge or Effective Level and Control Signal Mode There are two jumpers J1 and J3 inside the M542 specifically for the purpose of selecting effective pulse edge or effective level and control signal mode as shown in figure 2 Default setting is PUL DIR mode and upward rising edg...

Page 5: ... 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor should be used in applications where higher torque at lower speeds is desired This configuration is also referred to as full copper In full coil mode the M542 Economical Microstepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com motors should be run at ...

Page 6: ...ion as it will damage the M542 Selecting Supply Voltage The power MOSFETS inside the M542 can actually operate within 20V 50VDC including power input fluctuation and back EMF voltage generated by motor coils during motor shaft deceleration Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration ...

Page 7: ... prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures l If a power supply serves several drivers separately connecting the dr...

Page 8: ...art of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many ...

Page 9: ...ay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitation...

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