Leadshine Technology DM870 User Manual Download Page 8

                               

DM870 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                11                                  Web Site: www.leadshine.com 

The  current automatically  reduced  to  60%  of  the selected  dynamic  current  one second  after the last 
pulse.  Theoretically, this  will  reduce  motor  heating to  36% (due to  P=I

2

*R)  of  the  original  value.  If 

the application needs a different standstill current, please contact Leadshine.   

8. Wiring Notes 

l

 

In  order  to  improve  anti-interference  performance  of  the  Drive,  it  is  recommended  to  use 
twisted pair shield cable. 

l

 

To  prevent  noise  incurred  in  PUL/DIR  signal,  pulse/direction  signal  wires  and  motor  wires 
should  not  be  tied  up  together.  It  is  better  to  separate  them  by  at  least  10  cm,  otherwise  the 
disturbing signals generated by motor will easily disturb pulse direction signals, causing motor 
position error, system instability and other failures. 

l

 

If  a  power  supply  serves  several  Drives,  separately  connecting  the  Drives  is  recommended 
instead of daisy-chaining. 

l

 

It is prohibited to pull and plug connector P2 while the Drive is powered ON, because there is 
high current flowing through motor coils (even when motor is at standstill). Pulling or plugging 
connector  P2  with  power  on  will  cause  extremely  high  back-EMF  voltage  surge,  which  may 
damage the Drive. 

9. Typical Connection 

A  complete  stepping  system  should  include  stepping  motor,  stepping  Drive,  power  supply  and 

controller (pulse generator). A typical connection is shown as figure 9.   

 

Figure 9: Typical connection 

                               

DM870 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                12                                  Web Site: www.leadshine.com 

10. Sequence Chart of Control Signals 

In  order  to  avoid  some  fault  operations  and  deviations,  PUL,  DIR  and  ENA  should  abide  by  some 
rules, shown as following diagram: 

 

Figure 10: Sequence chart of control signals 

Remark: 

a)

 

t1:  ENA  must  be  ahead  of  DIR  by  at  least  5

µ

s.  Usually,  ENA+  and  ENA-  are  NC  (not 

connected). See 

Connector P1 Configurations

 for more information. 

b)

 

t2: DIR must be ahead of PUL active edge by 5

µ

s to ensure correct direction; 

c)

 

t3: Pulse width not less than 2.5

µ

s; 

d)

 

t4: Low level width not less than 2.5

µ

s. 

11. Protection Functions 

To  improve  reliability,  the  Drive  incorporates  some  built-in  protection  functions.  The  DM870  uses 

one  RED  LED  to  indicate  what  protection  has  been  activated.  The  periodic  time  of  RED  is  3  s 

(seconds),  and  how  many  times  the  RED  turns  on  indicates  what  protection  has  been  activated. 

Because  only  one  protection  can  be displayed  by  RED  LED,  so the  Drive  will  decide  what  error  to 

display  according  to  their  priorities.  See  the  following 

Protection  Indications

  table  for  displaying 

priorities. 

Over-current Protection 

Over-current  protection  will  be  activated  when  continuous  current  exceeds  16A  or  in  case  of  short 

circuit  between  motor  coils  or  between  motor  coil  and  ground,  and  RED  LED  will  turn  on  once 

within each periodic time (3 s). 

Summary of Contents for DM870

Page 1: ... to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction ...

Page 2: ...electing Supply Voltage 8 7 Selecting Microstep Resolution and Drive Output Current 9 Microstep Resolution Selection 9 Current Settings 10 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 11 9 Typical Connection 11 10 Sequence Chart of Control Signals 12 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 13 Phase Error Protection 13 Pro...

Page 3: ...utput for smooth system performance l Microstep resolutions programmable from full step to 102 400 steps rev l Supply voltage up to 72 VDC l Output current programmable from 0 5A to 7 0A l Pulse input frequency up to 200 KHz l TTL compatible and optically isolated input l Automatic idle current reduction l Suitable for 2 phase and 4 phase motors l Support PUL DIR and CW CCW modes l Over voltage ov...

Page 4: ...e both at high level and low level software configurable For reliable response pulse width should be longer than 2 5μs Series connect resistors for current limiting when 12V or 24V used The same as DIR and ENA signals DIR DIR DIR signal In single pulse mode this signal has low high voltage levels representing two directions of motor rotation in double pulse mode software configurable this signal i...

Page 5: ...the specified phase current by 1 4 to determine the peak output current Figure 4 4 lead Motor Connections Connections to 6 lead Motors Like 8 lead stepping motors 6 lead motors have two configurations available for high speed or high torque operation The higher speed configuration or half coil is so described because it uses one half of the motor s inductor windings The higher torque configuration...

Page 6: ...e noise heating and improve reliability Note MEANWELL DRP 240 24 24VDC 240Watt power supply must be selected in order to make the whole system comply with UL standards for safety Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the Drive However unregulated power supplies are preferred due to their ability to withstand current surge If regul...

Page 7: ...iven motor higher Drive current will make the motor to output more torque but at the same time causes more heating in the motor and Drive Therefore output current is generally set to be such that the motor will not overheat for long time operation Since parallel and serial connections of motor coils will significantly change resulting inductance and resistance it is therefore important to set Driv...

Page 8: ...lude stepping motor stepping Drive power supply and controller pulse generator A typical connection is shown as figure 9 Figure 9 Typical connection DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 12 Web Site www leadshine com 10 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following dia...

Page 9: ...onnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion contr...

Page 10: ...d PC should have 1 serial port at least for communicating with the Drive Double click ProTuner_All_Setup_V1 0 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please...

Page 11: ...ortcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com Figure 16 Installation information summarization Figure 17 Installing the ProTuner ...

Page 12: ...r motor wirings DM870 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 20 Web Site www leadshine com and try again Open the tuning software ProTuner and check Drive status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If it still doesn t work after you followed all of the previous steps please contact us at tech leadshine com If the RED LED is...

Page 13: ...otors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the Drive to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain valu...

Page 14: ...tion and Drive Output Current MicroStep Microstep Resolution The value is Drive s microstep resolution setting and can be set from 1 to 512 The user can set the microstep with ProTuner or DIP switches See more information about setting output current of the Drive in section 7 Selecting Microstep Resolution and Drive Output Current DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 24 ...

Page 15: ...to get an optimum value 2nd ResonanceArea Parameters for 2nd resonance area Usually between 1 2rps and 2 4rps Default Amp2 and Phase2 values are zero 3rd ResonanceArea Parameters for 3rd resonance area Usually between 2 4rps and 4 8rps Default Amp3 and Phase3 values are 128 InternerPulser There is an internal pulse generator designed for Drive self testing and anti resonance tuning You can issue a...

Page 16: ... Manual V1 0 Tel 086 0755 26434369 28 Web Site www leadshine com OverVoltage Over voltage Protection When power supply voltage exceeds 91 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear cur...

Page 17: ...bove limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the 12 month duration of this written warranty Shipping Failed Product If your product fail during the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a wri...

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