Leadshine Technology DM870 User Manual Download Page 3

                                 

DM870 Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    1                                Web Site: www.leadshine.com 

1. Introduction, Features and Applications 

Introduction 

The  DM870  is  a  versatility  fully  digital  stepping  Drive  based  on  a  DSP  with  advanced  control 

algorithm. The DM870 is the next generation of digital stepping motor controls. It brings a unique 

level  of  system  smoothness,  providing  optimum  torque  and  nulls  mid-range  instability.  Motor 

auto-identification  and  parameter  auto-configuration  technology  offers  optimum  responses  with 

different  motors  and  easy-to-use.  The  driven  motors  can  run  with  much  smaller  noise,  lower 

heating, smoother movement than most of the Drives in the markets. Its unique features make the 

DM870 an ideal solution for applications that require low-speed smoothness.   

Compared to the DM432C, broader input voltage and output current ranges make the DM870 can 

drive  much  more  motors  than  the  DM432C.  What

s  more,  owing to  its higher performance  DSP, 

driven  motors  can  achieve  much  higher  speed  (above  3000RPM)  than  that  of  the  DM432C, 

offering  servo-like  performances.  It  can  be  regarded  as  an  improved  model  origin  from  DM556, 

while supports broader input voltage range. 

Features 

l

 

Anti-Resonance,  provides  optimum  torque 

and nulls mid-range instability 

l

 

Motor  auto-identification  and  parameter 

auto-configuration 

technology, 

offers 

optimum responses with different motors 

l

 

Multi-Stepping allows a low resolution step 

input  to  produce  a  higher  microstep  output 

for smooth system performance 

l

 

Microstep  resolutions  programmable,  from 

full-step to 102,400 steps/rev 

l

 

Supply voltage up to +72 VDC 

l

 

Output current programmable, from 0.5A to 

7.0A 

l

 

Pulse input frequency up to 200 KHz 

l

 

TTL compatible and optically isolated input 

l

 

Automatic idle-current reduction 

l

 

Suitable for 2-phase and 4-phase motors 

l

 

Support PUL/DIR and CW/CCW modes 

l

 

Over-voltage, 

over-current, 

phase-error 

protections 

Applications 

Suitable  for  a  wide  range  of  stepping  motors,  from  NEMA  size  17  to  34.  It  can  be  used  in  various 

kinds of machines, such as laser cutters, laser markers, high precision X-Y tables, labeling machines, 

and  so  on.  Its  unique  features  make  the  DM870  an  ideal  solution  for  applications  that  require  both 

low-speed smoothness and high speed performances. 

                               

DM870 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                2                                  Web Site: www.leadshine.com 

2. Specifications 

Electrical Specifications (T

j

 = 25

/77

DM870 

Parameters 

Min 

Typical 

Max 

Unit 

Output current 

0.5 

7.0 (5.0 RMS) 

Supply voltage 

+24 

+48 

+72 

VDC 

Logic signal current 

10 

16 

mA 

Pulse input frequency 

200 

kHz 

Isolation resistance 

500 

 

 

M

Ω

 

Mechanical Specifications (unit: mm [inch], 1 inch = 25.4 mm) 

 

Figure 1: Mechanical specifications 

Elimination of Heat

   

l

 

Drive

s reliable working temperature should be <70

(158

), and motor working temperature 

should be <80

(176

); 

l

 

It is recommended to use automatic idle-current mode, namely current automatically reduce to 

60% when motor stops, so as to reduce Drive heating and motor heating; 

l

 

The  Drive  must  be  mounted  vertically  to  maximize  heat  sink  area  as  shown  in  the  following 

picture. Use forced cooling method to cool the system if necessary. 

 

Summary of Contents for DM870

Page 1: ... to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction ...

Page 2: ...electing Supply Voltage 8 7 Selecting Microstep Resolution and Drive Output Current 9 Microstep Resolution Selection 9 Current Settings 10 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 11 9 Typical Connection 11 10 Sequence Chart of Control Signals 12 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 13 Phase Error Protection 13 Pro...

Page 3: ...utput for smooth system performance l Microstep resolutions programmable from full step to 102 400 steps rev l Supply voltage up to 72 VDC l Output current programmable from 0 5A to 7 0A l Pulse input frequency up to 200 KHz l TTL compatible and optically isolated input l Automatic idle current reduction l Suitable for 2 phase and 4 phase motors l Support PUL DIR and CW CCW modes l Over voltage ov...

Page 4: ...e both at high level and low level software configurable For reliable response pulse width should be longer than 2 5μs Series connect resistors for current limiting when 12V or 24V used The same as DIR and ENA signals DIR DIR DIR signal In single pulse mode this signal has low high voltage levels representing two directions of motor rotation in double pulse mode software configurable this signal i...

Page 5: ...the specified phase current by 1 4 to determine the peak output current Figure 4 4 lead Motor Connections Connections to 6 lead Motors Like 8 lead stepping motors 6 lead motors have two configurations available for high speed or high torque operation The higher speed configuration or half coil is so described because it uses one half of the motor s inductor windings The higher torque configuration...

Page 6: ...e noise heating and improve reliability Note MEANWELL DRP 240 24 24VDC 240Watt power supply must be selected in order to make the whole system comply with UL standards for safety Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the Drive However unregulated power supplies are preferred due to their ability to withstand current surge If regul...

Page 7: ...iven motor higher Drive current will make the motor to output more torque but at the same time causes more heating in the motor and Drive Therefore output current is generally set to be such that the motor will not overheat for long time operation Since parallel and serial connections of motor coils will significantly change resulting inductance and resistance it is therefore important to set Driv...

Page 8: ...lude stepping motor stepping Drive power supply and controller pulse generator A typical connection is shown as figure 9 Figure 9 Typical connection DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 12 Web Site www leadshine com 10 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following dia...

Page 9: ...onnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion contr...

Page 10: ...d PC should have 1 serial port at least for communicating with the Drive Double click ProTuner_All_Setup_V1 0 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please...

Page 11: ...ortcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com Figure 16 Installation information summarization Figure 17 Installing the ProTuner ...

Page 12: ...r motor wirings DM870 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 20 Web Site www leadshine com and try again Open the tuning software ProTuner and check Drive status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If it still doesn t work after you followed all of the previous steps please contact us at tech leadshine com If the RED LED is...

Page 13: ...otors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the Drive to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain valu...

Page 14: ...tion and Drive Output Current MicroStep Microstep Resolution The value is Drive s microstep resolution setting and can be set from 1 to 512 The user can set the microstep with ProTuner or DIP switches See more information about setting output current of the Drive in section 7 Selecting Microstep Resolution and Drive Output Current DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 24 ...

Page 15: ...to get an optimum value 2nd ResonanceArea Parameters for 2nd resonance area Usually between 1 2rps and 2 4rps Default Amp2 and Phase2 values are zero 3rd ResonanceArea Parameters for 3rd resonance area Usually between 2 4rps and 4 8rps Default Amp3 and Phase3 values are 128 InternerPulser There is an internal pulse generator designed for Drive self testing and anti resonance tuning You can issue a...

Page 16: ... Manual V1 0 Tel 086 0755 26434369 28 Web Site www leadshine com OverVoltage Over voltage Protection When power supply voltage exceeds 91 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear cur...

Page 17: ...bove limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the 12 month duration of this written warranty Shipping Failed Product If your product fail during the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a wri...

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