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DM856 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  9                                  Web Site: www.leadshine.com 

Microstep 

Steps/rev.(for 1.8

°

motor) 

SW5 

SW6 

SW7 

SW8 

1 to 512 

Default/Software configured 

ON 

ON 

ON 

ON 

400 

OFF 

ON 

ON 

ON 

800 

ON 

OFF 

ON 

ON 

1600 

OFF 

OFF 

ON 

ON 

16 

3200 

ON 

ON 

OFF 

ON 

32 

6400 

OFF 

ON 

OFF 

ON 

64 

12800 

ON 

OFF 

OFF 

ON 

128 

25600 

OFF 

OFF 

OFF 

ON 

1000 

ON 

ON 

ON 

OFF 

10 

2000 

OFF 

ON 

ON 

OFF 

20 

4000 

ON 

OFF 

ON 

OFF 

25 

5000 

OFF 

OFF 

ON 

OFF 

40 

8000 

ON 

ON 

OFF 

OFF 

50 

10000 

OFF 

ON 

OFF 

OFF 

100 

20000 

ON 

OFF 

OFF 

OFF 

125 

25000 

OFF 

OFF 

OFF 

OFF 

Current Settings 

For a given  motor, higher driver current will make the motor to output more torque, but at the same 

time causes more heating in the motor and driver. Therefore, output current is generally set to be such 

that  the  motor  will  not  overheat  for  long  time  operation.  Since  parallel  and  serial  connections  of 

motor coils will  significantly  change  resulting inductance and resistance, it is  therefore  important to 

set  driver  output  current  depending  on  motor  phase  current,  motor  leads  and  connection  methods. 

Phase current rating supplied by motor manufacturer is important in selecting driver current, however 

the selection also depends on leads and connections.     

When it

s not in software configured mode, the first three bits (SW1, 2, 3) of the DIP switch are used 

to set the dynamic current. Select a setting closest to your motor

s required current. 

                                 

DM856 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  10                                  Web Site: www.leadshine.com 

Dynamic current setting 

Peak Current 

RMS Current 

SW1 

SW2 

SW3 

Default/Software configured (0.5 to 5.6A) 

OFF 

OFF 

OFF 

2.1A 

1.5A 

ON 

OFF 

OFF 

2.7A 

1.9A 

OFF 

ON 

OFF 

3.2A 

2.3A 

ON 

ON 

OFF 

3.8A 

2.7A 

OFF 

OFF 

ON 

4.3A 

3.1A 

ON 

OFF 

ON 

4.9A 

3.5A 

OFF 

ON 

ON 

5.6A 

4.0A 

ON 

ON 

ON 

Notes: 

Due  to  motor  inductance,  the  actual  current  in  the  coil  may  be  smaller  than  the  dynamic 

current setting, particularly under high speed condition.

 

Standstill current setting 

SW4 is used for this purpose. OFF meaning that the standstill current is set to be half of the selected 
dynamic current, and ON meaning that standstill current is set to be the same as the selected dynamic 
current. 

The  current  automatically  reduced  to  60% of  the  selected  dynamic  current one  second after  the  last 
pulse. Theoretically,  this  will reduce  motor  heating to 36% (due  to  P=I

2

*R) of the original  value. If 

the application needs a different standstill current, please contact Leadshine.   

8. Wiring Notes 

l

 

In  order  to  improve  anti-interference  performance  of  the  driver,  it  is  recommended  to  use 
twisted pair shield cable. 

l

 

To  prevent  noise  incurred  in  PUL/DIR  signal,  pulse/direction  signal  wires  and  motor  wires 
should  not  be  tied  up  together.  It  is  better  to  separate  them  by  at  least  10  cm,  otherwise  the 
disturbing signals generated by motor will easily disturb pulse direction signals, causing motor 
position error, system instability and other failures. 

l

 

If  a  power  supply  serves  several  drivers,  separately  connecting  the  drivers  is  recommended 
instead of daisy-chaining. 

l

 

It is prohibited to pull and plug connector P2 while the driver is powered ON, because there is 
high current flowing through motor coils (even when motor is at standstill). Pulling or plugging 

Summary of Contents for DM856

Page 1: ...e to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction...

Page 2: ...vers 8 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 9 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 10 9 Typical Connection 11 10 Sequence Chart of Control Signals 11 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 12 Phase Error Protectio...

Page 3: ... microstep output for smooth system performance l Microstep resolutions programmable from full step to 102 400 steps rev l Supply voltage up to 80 VDC l Output current programmable from 0 5A to 5 6A l Pulse input frequency up to 200 KHz l TTL compatible and optically isolated input l Automatic idle current reduction l Suitable for 2 phase and 4 phase motors l Support PUL DIR and CW CCW modes l Ove...

Page 4: ...response DIR signal should be ahead of PUL signal by 5μs at least 4 5V when DIR HIGH 0 0 5V when DIR LOW Please note that rotation direction is also related to motor driver wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction ENA ENA Enable signal This signal is used for enabling disabling the driver High level NPN control signal PNP and Differ...

Page 5: ... at higher speeds This configuration is also referred to as half chopper In DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current Figure 5 6 lead motor half coil higher speed connections Full Coil Configurations The full co...

Page 6: ...he reason is that the driver draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating DM856 Digital Stepping Driver Manual V1 0 Te...

Page 7: ...urrent setting Peak Current RMS Current SW1 SW2 SW3 Default Software configured 0 5 to 5 6A OFF OFF OFF 2 1A 1 5A ON OFF OFF 2 7A 1 9A OFF ON OFF 3 2A 2 3A ON ON OFF 3 8A 2 7A OFF OFF ON 4 3A 3 1A ON OFF ON 4 9A 3 5A OFF ON ON 5 6A 4 0A ON ON ON Notes Due to motor inductance the actual current in the coil may be smaller than the dynamic current setting particularly under high speed condition Stand...

Page 8: ...6 uses one RED LED to indicate what protection has been activated The periodic time of RED is 3 s seconds and how many times the RED turns on indicates what protection has been activated Because only one protection can be displayed by RED LED so the driver will decide what error to display according to their priorities See the following Protection Indications table for displaying priorities Over c...

Page 9: ...assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 14 Web Site www leadshine com Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution setting is wrong DIP switch current setting is wrong Fault cond...

Page 10: ... windows systems including Win95 Win98 WindowsNT Windows 2000 Windows XP And the selected PC should have 1 serial port at least for communicating with the driver Double click ProTuner_DM856 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 2...

Page 11: ...ortcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com Figure 16 Installation information summarization Figure 17 Installing the ProTuner ...

Page 12: ... motor wirings DM856 DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 20 Web Site www leadshine com and try again Open the tuning software ProTuner and check driver status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If it still doesn t work after you followed all of the previous steps please contact us at tech leadshine com If the RED LED is...

Page 13: ...otors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the driver to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain val...

Page 14: ...ion and Driver Output Current MicroStep Microstep Resolution The value is driver s microstep resolution setting and can be set from 1 to 512 The user can set the microstep with ProTuner or DIP switches See more information about setting output current of the driver in section 7 Selecting Microstep Resolution and Driver Output Current DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 ...

Page 15: ...to get an optimum value 2nd ResonanceArea Parameters for 2nd resonance area Usually between 1 2rps and 2 4rps Default Amp2 and Phase2 values are zero 3rd ResonanceArea Parameters for 3rd resonance area Usually between 2 4rps and 4 8rps Default Amp3 and Phase3 values are 128 InternerPulser There is an internal pulse generator designed for driver self testing and anti resonance tuning You can issue ...

Page 16: ...r Manual V1 0 Tel 086 0755 26434369 28 Web Site www leadshine com OverVoltage Over voltage Protection When power supply voltage exceeds 91 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear cu...

Page 17: ...hall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow l...

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