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  3DM683 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  11                                  Web Site: www.leadshine.com 

Over-voltage Protection   

When  power  supply  voltage  exceeds  62

±

1  VDC,  protection  will  be  activated  and  RED  LED  will 

turn on twice within each periodic time (3 s). 

Phase Error Protection   

Motor power  lines  wrong  &  not  connected  will  activate this protection.  RED  LED  will  turn  on  four 

times within each periodic time (3 s). 

Attention:

 When above protections are active, the motor shaft will be free or the LED will turn red. 

Reset the driver by repowering it to make it function properly after removing above problems. Since 

there  is  no  protection  against  power  leads  (

,

)  reversal,  it  is  critical  to  make  sure  that  power 

supply leads correctly connected to driver. Otherwise, the driver will be damaged instantly.   

Protection Indications

 

Priority 

Time(s) of ON 

Sequence wave of RED LED 

Description 

1

st

 

 

Over-current protection 

2

nd

 

 

Over-voltage protection 

3

rd

 

 

Phase error protection 

12. Frequently Asked Questions 

In the event that your driver doesn

t operate properly, the first step is to identify whether the problem 

is electrical or mechanical in nature. The next step is to isolate the system component that is causing 

the problem. As part of this process you may have to disconnect the individual components that make 

up  your  system  and  verify  that  they  operate independently.  It is  important to  document  each step  in 

the  troubleshooting  process.  You  may  need  this  documentation  to  refer  back  to  at  a  later  date,  and 

these  details  will  greatly  assist  our  Technical  Support  staff  in  determining  the  problem  should  you 

need assistance. 

Many of the problems that affect motion control systems can be traced to electrical noise, controller 

software errors, or mistake in wiring. 

                             

  3DM683 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  12                                  Web Site: www.leadshine.com 

Problem Symptoms and Possible Causes 

Symptoms 

Possible Problems 

No power 

Microstep resolution setting is wrong 

DIP switch current setting is wrong   

Fault condition exists 

Motor is not rotating 

The driver is disabled 

Motor rotates in the wrong direction   

Motor phases may be connected in reverse 

DIP switch current setting is wrong 

The driver in fault 

Something wrong with motor coil 

Control signal is too weak 

Control signal is interfered 

Wrong motor connection 

Something wrong with motor coil 

Erratic motor motion 

Current setting is too small, losing steps 

Current setting is too small 

Motor is undersized for the application   

Acceleration is set too high 

Motor stalls during acceleration 

Power supply voltage too low 

Inadequate heat sinking / cooling 

Automatic current reduction function not being utilized 

Excessive motor and driver heating 

Current is set too high 

 

 

 

 

 

 

 

Summary of Contents for 3DM683

Page 1: ...ce to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither doe...

Page 2: ...Microstep Resolution Selection 7 Current Settings 8 Dynamic current setting 8 Standstill current setting 8 8 Wiring Notes 9 9 Typical Connection 9 10 Sequence Chart of Control Signals 10 11 Protection...

Page 3: ...ase error protections Applications Suitable for a wide range of stepping motors from NEMA frame size 17 to 34 It can be used in various kinds of machines such as laser cutters laser markers high preci...

Page 4: ...DIR signal should be ahead of PUL signal by 5 s at least 4 5V when DIR HIGH 0 0 5V when DIR LOW Please note that rotation direction is also related to motor driver wiring match Exchanging the connect...

Page 5: ...rrent output rating to avoid problems like current clamp for example using 4A supply for 3A motor driver operation On the other hand if unregulated supply is used one may use a power supply of lower c...

Page 6: ...cantly change resulting inductance and resistance it is therefore important to set driver output current depending on motor phase current motor leads and connection methods Phase current rating suppli...

Page 7: ...shown as figure 9 Figure 9 Typical connection 3DM683 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 10 Web Site www leadshine com 10 Sequence Chart of Control Signals In order to avoid some...

Page 8: ...nnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation...

Page 9: ...ted PC should have 1 serial port at least for communicating with the Driver Double click ProTuner_All_Setup_V1 0 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agre...

Page 10: ...rtcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 1...

Page 11: ...motor wirings 3DM683 3DM683 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com and try again Open the tuning software ProTuner and check driver status by clicking...

Page 12: ...tors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the driver to current setting command Low Proportional Gain provide...

Page 13: ...microstep with ProTuner or DIP switches See more information about setting output current of the driver in section 7 Selecting Microstep Resolution and Driver Output Current ElecDamp Electronic Dampi...

Page 14: ...lser There is an internal pulse generator designed for driver self testing and anti resonance tuning You can issue a motion by this simple controller Cycle check box The motor will run in double direc...

Page 15: ...e Protection When power supply voltage exceeds 62 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this 3DM683 Digital Stepping Dr...

Page 16: ...hall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty e...

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