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LEAB Automotive -CPC

LEAB Automotive GmbH

Page - 5 -

2.

Performance characteristics and operating functions

The portable battery charger LEAB CPC has been developed both for mobile use and stationary
installation in vehicles for the charging of all types of lead batteries.

Thanks to their compact design, high capacity and very good interference suppression, LEAB battery

chargers have been used for years wherever optimum mobile battery charging is essential.
Custom charging programs are available for special applications, and also provide a suitable solution for

special applications such as the charging of traction or lithium batteries.

2.1

Charging procedure

Battery charging takes place completely

automatically and controlled by micro-

processor with a three-stage IU

1

oU

2

 charging

characteristic for optimum and gentle battery

treatment. The charging parameters can be

adapted to the type and capacity of the

batteries to be charged during installation

and before connection to the battery by

selected one of the 15 characteristic curves

stored in the device.
Charging with constant current (I-phase, LED lights up orange)
Depending on the battery's state of charge, maximum charging current is used in order to store as much

energy as possible in the battery as quickly as possible. If an exhaustively discharged battery is

connected for charging, the battery charger starts charging at reduced current to prevent damage to the

battery. After the set main charging voltage has been reached (14.2 (28.4) to 14.4 (28.8) V depending on

the battery type), the battery charger switches to the next charging phase.
Charging with constant voltage (U

1

-phase, LED lights up orange)

The actual full charging of the battery takes place in this phase. The voltage is kept contact at a value of

14.4 (28.8) V (setting gel/AGM) or 14.2 (28.4) V (setting wet cell). As the battery charge increases the

current drops continually and approaches a lower limit which depends on the type and size of the

battery. As soon as the value drops below this limit or a set minimum charging time has been exceeded,

the battery charger switches to phase 3.
Equalisation charging (U

2

-phase, LED lights up orange): only with the program for traction batteries

Following the main charging phase, the electrolyte is stabilised, any sulphating of the plates is degraded.

Depending on the battery type set, the voltage increases to up to 15.6 (31.2) V at reduced charging

current. As soon as this phase has been completed the battery charger switches to phase 4.
Maintenance charging with reduced voltage (U

3

-phase, LED lights up green)

The charging voltage is reduced to 13.6 (27.2) V (setting wet cell) or 13.8 (27.6) V (setting gel/AGM) to

keep the battery fully charged over an unlimited time. Physical self-discharge is compensated and the

battery is kept fully charged until it is disconnected. During the maintenance phase LEAB CPC battery

chargers can operate connected consumers up to the full capacity of the battery charger without any

undesired return to main charging.
The values specified are for 12 V charging setting (values for 24 V in brackets).

All manuals and user guides at all-guides.com

Summary of Contents for 1600W Series

Page 1: ...or controlled battery charger CPC 1215 CPC 1220 CPC 1230 CPC 1260 CPC 2415 CPC 2420 CPC 2430 CPC 2440 CPC 2450 CPC 2460 User Manual Ver 1 0en LEAB Automotive GmbH www leab eu All manuals and user guid...

Page 2: ...this documentation may not be copied reproduced translated or forwarded to third parties in any other way without the express permission of LEAB Automotive GmbH Caution Safety note non observance can...

Page 3: ...hnical data 14 3 2 Dimensional drawing 16 4 Installation 16 4 1 CPC connections 17 4 2 Installation location 17 4 3 Device installation 18 4 4 Conversion of charging cable CPC 600W and 800W only 19 4...

Page 4: ...connection cable are damaged please contact your dealer or LEAB directly If you should require a further copy of the manual you can download this in PDF format from www leab eu free of charge If you...

Page 5: ...oltage has been reached 14 2 28 4 to 14 4 28 8 V depending on the battery type the battery charger switches to the next charging phase Charging with constant voltage U1 phase LED lights up orange The...

Page 6: ...ED Refer to section 2 5 of this manual for details of the LED status display and the meaning of the colour code of the three colour LED Fig 2 LED status sticker Choose the correct battery type Standar...

Page 7: ...harging cables as short as possible and not extending them There are three sockets on the back of the CPC battery charger only 2 sockets on the CPC 1600W which can be used to connect additional device...

Page 8: ...ED and the red Error LED are flashing alternately despite correct voltage please check the battery voltage If the voltage is less than 8 V the CPC will not start charging for safety reasons in order t...

Page 9: ...fully charged in the meantime Only with charging program with start voltage 0 V Choose the correct battery type Standard for wet cell batteries or Gel AGM for sealed lead batteries using gel or AGM te...

Page 10: ...e as a power supply Please contact LEAB Service in this case Charging programs must be stated in your order for the CPC battery charger so that they can be installed in the battery charger Optional ex...

Page 11: ...yed there in the same way as described above LED Status Description Measure Permanent light orange Battery is being charged the CPC is in the main charging phase none Permanent light green Battery ful...

Page 12: ...n this manual Is the Neutrik connector locked Is the mains plug inserted Is the mains fuse OK Lock Neutrik connector Insert mains plug Switch the mains fuse on Battery is not being charged no no ye s...

Page 13: ...for the safety of your employees Your employers liability association or work accident insurance company will be able to provide more information Check the battery charger and cable for damage before...

Page 14: ...2 14 4 V 28 4 28 8 V Equalisation charging 15 6 V 31 2 V Maintenance charging 13 6 13 8 V 27 2 27 6 V Supply voltage AC Input voltage nominal values 230 V 50 Hz 4 A Input voltage range 90 270 V 200 V...

Page 15: ...2 27 6 V Supply voltage AC Input voltage nominal values 230 V 50 Hz 8 A Input voltage range 90 270 V 200 V reduced charging current Input frequency range 0 400 Hz Standby current from the battery 2 mA...

Page 16: ...chment possible allowing it the be set down or mounted to sensitive surfaces without causing any damage However since the charging cables do not have an additional strain relief fixture we recommend c...

Page 17: ...ove inflammable materials Never install the battery charger in the direct vicinity of open wet cell batteries The acid vapours produced during charging can corrode and thus destroy the PCB and other c...

Page 18: ...fan can intake cooling air freely Do not install the device directly next to or above inflammable materials 4 3 Device installation Install the device on a level horizontal or vertical surface The fou...

Page 19: ...mly a few times to check whether the locking mechanism holds Note the polarity specifications on the label next to the charging output Connect the red charging cable to the left hand output marked and...

Page 20: ...ained electrician The LEAB CPC corresponds to protection class I and requires a protective earth conductor to be connected For permanent installation we recommend a cable cross section of 3x 1 5 mm 4...

Page 21: ...m are used TS cable Sensor for temperature This sensor cable can be used to measure the temperature in the direct environment of the battery and transmit this to the CPC battery charger The CPC correc...

Page 22: ...nts so that this protection effect is not jeopardised Always connect the charging cables to the battery terminals first before you connect the device to the mains in order to avoid sparking Always sel...

Page 23: ...ector is used for the 230V mains connection cable AC input connector type Neutrik NAC3FCA blue The connector is available as a spare part from LEAB under the article number 0205900023 Operation of Neu...

Page 24: ...n acid siphon They must be recharged if necessary A clean and dry battery surface will lead to a longer service life Soiling and any acid marks should be removed carefully This can be done using warm...

Page 25: ...onnection terminals must be covered with terminal grease Do not expose batteries to a hot environment Check the connection terminals for a tight fit at least once a year Replace any batteries which bu...

Page 26: ...e device shows signs of damage caused by excess charge penetration of humidity water oil acid mechanical force excess or insufficient voltage or any other non intended use Pre conditions for warranty...

Page 27: ...460 complies with the requirements of the directives 2006 95 EC 2004 104 EC and 2005 83 EC The following harmonised standards were used EN 60335 2 29 1996 A11 97 IEC335 2 29 2002 modified EN 60335 1 1...

Page 28: ...GmbH LEAB Automotive GmbH Thorshammer 6 D 24866 Busdorf Germany Fon 49 0 4621 97860 110 Fax 49 0 4621 97860 260 Email anfrage leab eu www leab eu LEAB is certified to ISO 9001 2008 and 14001 2004 All...

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