Le Panyol 100 Assembly Instructions Manual Download Page 27 | Manualshive

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STEP 7 : Insulating the dome

27

The insulation materials and the insulation techniques are different if the final shape of the oven is

CUBIC

or

ROUNDED

.

Read the next pages which concern you.

Before you fit any insulating materials, we recommend that you light a few small fires to remove any residual moisture,
as this will be more difficult to get rid of once the oven is insulated.

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Summary of Contents for 100

Page 1: ...LIBERTE RANGE Model 100 ASSEMBLY INSTRUCTIONS 17 11 2020 ...

Page 2: ... Ø180 mm Hardware 1 1 1 1 Refractory mortar for the oven dome bags 25kg 1 2 2 3 Grog to place under the tiles bags 25kg 2 2 3 4 Metal pins to fix the iron wire around the oven dome 2 2 2 2 Insulated door 1 1 1 1 Oven peel 1 1 1 1 Assembly instructions 1 1 1 1 Warranty 1 1 1 1 Complete Formula Grog Fbasic Formula Grog to insulate the oven dome bags 25kg 12 17 18 23 essential accessories kit 1 laser...

Page 3: ...TOOLS Spirit level Tape mesure Spatula Trowel Rubber Mallet Jack Wood specer Iron wire Drill Gloves 3 ...

Page 4: ...there are gaps between the parts when it comes to assembling them These will be filled in when you apply the refractory mortar These gaps allow the oven to expand The keystone may be slightly higher or lower than the dome of the oven The edges of the parts may crumble slightly if they are handled repeatedly THESE DIFFERENCES WILL IN NO WAY IMPAIR THE OPERATION OF YOUR OVEN OR SHORTEN ITS LIFE The ...

Page 5: ...sit the oven 3 Insulate the base 4 Assemble the oven floor see also the video 5 Assemble the oven dome see also the video 6 Apply the mortar 7 Insulate the oven dome 8 Connect the oven to a chimney pipe 9 Surround decorate the oven THE KEY STAGES OF ASSEMBLY ...

Page 6: ...oven and hearth tiles from getting wet It must be kept dry in winter as if it absorbs water frost would make it unusable If the oven is stand alone the pipe must be approximately 1m long However if the oven is backed on to a wall or built into the home the pipe must be long enough to go 40cm beyond the roof ridge in accordance with DTU standard 24 1 Indoor Installation The Le Panyol oven must be c...

Page 7: ... of shape for the oven cubic and rounded In terms of the shape the insulation materials and the size of the base are different For a rounded shape there s no need to build a surrounding wall and therefore the size of the base is smaller Cubic shape Rounded shape ...

Page 8: ...eight and comfort requirements To calculate the pillars height subtract 24 cm to the oven floor height the oven tiles 6 cm thick the grog insulation under the oven tiles included with the oven 3 cm thick The insulating plates not provided with the oven 5 cm thick Reinforced concrete slab 10 cm thick Example you want an oven floor height equal to 118 cm then the pillars height will be equal to 118 ...

Page 9: ...th The dimensions include Dimensions of the oven Thickness of the insulation Thickness of the surrounding wall Surround rendering i e a few millimeters thick If the surround material is much thicker bricks stones you must add this thickness to the above dimensions Warning These dimensions are minimum for a simple standard installation These dimensions are calculated with specific materials If you ...

Page 10: ...of the base and place siporex block 3 cm thick in order to contain the grog Cut properly because the tiles will be put on these blocks 21 cm Pour out one bag of grog First spread with the trowel to get an homogeneous bed of grog Check that the thickness is between 2 and 3 cm Level Warning The photos are matching the model 83 For the model 100 there are 5 tiles row but the process is exactly the sa...

Page 11: ...he first tile to the right of this axis Warning there is a way for the tiles SMOOTH side on front and back ROUGH side on left and right Check that the tile is laid flat If necessary even out the differences in thickness of the tiles by placing a bit more or less grog where required Place the second tile to the left of the axis Consult the video ...

Page 12: ...nish the first row Then place the other tiles on the same process Once all the tiles are placed check the level with your hand Check that the oven floor is as flat as possible to avoid the pizza peel bumps during charging Consult the video ...

Page 13: ...ideo Warning In this step some photos are matching the model 83 and some others the model 100 The assembly instructions are still the same the process is not changing In the same way the shape of the keystone is different but the process is the same ...

Page 14: ...Phase 1 Placing the oven entry 14 Centre the oven entry on the floor tiles Two persons are required to place this piece Lift it slightly rather slither it in order not to damage it Consult the video ...

Page 15: ... on each side of the oven entry Spot the Bottom of the voussoir thanks to the letter B marked on it Wedge the 2 voussoirs in position Firstly adjust their inner faces to that of the oven entry It is possible that we move a little bit these voussoirs later in the assembling B Consult the video ...

Page 16: ...n the dome will be assembled We will refine the position of the jack in next steps Check that the total height of the jack is 34 cm Axis 34 cm Position the keystone on the jack Consult the video The keystone is in 2 parts You have to assemble the 2 parts thanks to the 2 provided spindles Insert them in the pre drilled holes To maintain the keystone use a jack and 4 wedges like on the photo ...

Page 17: ...oven entry and the keystone If there is too much gap between the 4 small voussoirs and if they go past the entry it means that you have to move back the keystone Do this o Remove the keystone of the jack o Push a little bit the 2 straight voussoirs inside the oven and push back the 4 small voussoirs so that they go past the entry no more o Replace the keystone on the jack Level Consult the video ...

Page 18: ...the voussoirs with the axis of the keystone Inside the oven the bottom of the voussoirs must match with the bottom of the keystone Check regularly the keystone with the spirit level Divide uniformly the gaps between the voussoirs so that there is not 1 cm on one side and no gap at all on the other side Consultez la vidéo tuto ...

Page 19: ...Phase 5 Place the last voussoirs 19 Position the conical voussoirs in the remaining spaces as below Firstly place them and in a second time you will do the adjustments Consult the video ...

Page 20: ...have an hamonious oven inside The voussoirs must be aligned on their bottom One people can check the inside and tell another one which piece to move Gaps between the voussoirs will be filled later with the mortar Circle the whole construction with metal wire non included with the oven Remove the jack supporting the keystone and the wedges Consult the video ...

Page 21: ...ards BUT in reality you have to do a mortar and seal the shelves on the base Start with the middle shelf board the 3 shelves boards are the same Mark the centre of a shelf board Align the centre with the centre line of the floor Maintain a very slight slope towards the front Place shelves boards 2 and 3 in the same way There s no need to seal the shelves boards together Leave to dry for 24 hours C...

Page 22: ...tar during the Applying the mortar stage Place the 2 oven front pillars on the shelves boards and against the oven opening Centre them in relation to the centre line of the oven floor Check that the oven door can be inserted easily and fits correctly against the oven opening Consult the video ...

Page 23: ...is facing the right way The inclined face should be on the dome side so that it hugs the rounded shape Mark the holes with a pencil for drilling Remove the smoke adaptor and drill carefully use an 8mm concrete bit without the hammer mode Insert the plugs provided Reposition the smoke adaptor and tighten the screws Make sure that the edges are flat The joint will become watertight when the mortar i...

Page 24: ...he pediment 24 Centre the pediment in the space provided Seal it in place with 2 to 3 mm of mortar This stage must be carried out with care as the pediment will remain visible Do not let the mortar run Consult the video ...

Page 25: ... amount of mortar with a somewhat compact texture to fill the spaces between the pieces Start by wetting the area where you are going to apply the mortar Trowel in all visible spaces 2 to 3 cm deep Do not hesitate to wet regularly as soon as you see that the terracotta has absorbed the water Phase 3 Cover the entire dome Make a second mortar to cover the entire dome Do not make the bag completely ...

Page 26: ... Cleaning If there are areas to clean do it right away with a damp sponge before the mortar dries and stains Remove the cardboard from the oven Check that there are no smear otherwise clean right away Phase 5 Drying Leave to dry for about 2 to 3 weeks The drying time varies according to where the oven is sited indoors or outdoors the ambient temperature the season etc The main thing is that the mo...

Page 27: ... different if the final shape of the oven is CUBIC or ROUNDED Read the next pages which concern you Before you fit any insulating materials we recommend that you light a few small fires to remove any residual moisture as this will be more difficult to get rid of once the oven is insulated ...

Page 28: ...urrounding wall on the sides and back to a suitable height with siporex blocks 10 cm thick For the front build a wall 7 cm thick around the doorway with a nick 25 x 3 5 cm to place the pediment The doorway remains visible Do not cover it Example of surrounding wall with bricks decoration ...

Page 29: ...no more visible The number of provided bags has been studied to get a performing insulation Advice to prevent the grog from accumulating unnecessarily in the corners build walls at each corner of the surrounding wall see draw above To ensure that any residual moisture can be evacuated the top of the oven should remain accessible through an access hatch Surronding wall ...

Page 30: ...he vidéo 1 Place the blanket 38 mm Recover the dome with refractory blanket Surperwool 1100 C kind without humping Advice cut triangles in the blanket see videos 2 Place a chicken fence non provided Recover with chicken fence frame same method as the blanket ...

Page 31: ... terracotta mixing roughcast Consult the vidéo 3 Applying a refractory Mix refractory cement vermiculite water materials non provided Recover all with a refractory MIX very wet Mix dry the refractory cement with vermiculite 1 dose cement for 3 doses vermiculite Add water until you obtain a mix liquid enough for an applying with trowel Advice make several little quantities because the mortar dries ...

Page 32: ... should be 180 mm in diameter the stainless steel smoke adaptor supplied with the oven is 180mm in diameter Made up of a maximum of 2 x 45 bends Removable With a double skin if an indoor installation Chimney pipes flues and connectors must be swept regularly We recommend that you contact a specialist in the profession fireplace builder heating engineer sweep etc 32 ...

Page 33: ...nware Decorative stone Bricks Rendering etc They must be class M0 French legislation which classifies materials according to their reaction to fire M0 non combustible Stick the chosen material on the surrounding wall or insulated dome if the rounded shape Consult the gallery on our website www lepanyol com 33 ...

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