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MED HP Batteries 

 Installation & User Guide 

Installation & User Guide  

HP Batteries; Medium Size 

3.0

 

Do’s and Don’ts

  

This  battery  contains  lithium  iron  phosphate  (LFP)  cells.  While  LFP  cells  are  the  safest  Li-Ion 

chemistry, the stored chemical energy represents a risk of fire, burns or explosion if misused. 

Avoid injury to yourself and others, adhere to the warnings in this Guide. 

 

Avoid mechanical shock 

 

Do not expose to fire 

 

Do not pierce battery 

 

Do not disassemble 

 

Do not drill into enclosure 

 

Do not short the terminals 

 

Do not allow water to enter 

 

Do not charge battery below 0

o

 

Do not store battery below -20

o

C or above 60

o

2.1 Ensure the battery is physically secure 

Even  though  lithium  batteries  are  light  weight  in  comparison  to  lead  acid,  they  can  still  become  a 

dangerous projectile in a moving vehicle, RV, cart or boat if not secured. Ensure the battery is safely 

secured before travel. If in doubt seek LBS advice and consider making use of LBS mounting brackets 

to safely secure the battery.

 

 

2.2 Do not penetrate the battery enclosure 

You  may  be  tempted  to  drill  into  the  aluminium  enclosure  to  secure  mounting  brackets.  Doing  so 

may  inadvertently  penetrate  one  of  the  cells  which  could  cause  thermal  runaway  and  vapour 

emissions. Do  not  under  any  circumstances  drill  or  penetrate  into the enclosure.  Use  only existing 

mounting holes in the battery and short screw lengths no greater than 13mm. 

We strongly recommend the LBS mounting kit with screws and brackets that are designed to safely 

attach to the battery; alternatively use strapping and clamping to secure the battery in place. 

 

2.3 Maintain an acceptable temperature range 

Like  all batteries, LBS batteries operate  and perform the best, as well as last the  longest, in a cool 

and  stable  temperature  environment  of  between  10

o

C  and  25

o

C.  The  maximum  window  of 

acceptable operation is 0-45

o

C. 

If  you  regularly  operate  outside  of  this  suggested  range  you  should  consider  changing  the  battery 

location  or  actively  cool  or  heat  the  environment  in  order  to  preserve  battery  life.  If  the  ambient 

temperature  that  the  battery  operates  in  is  greater  than  60

o

C  you  should  cease  use  immediately. 

Operating outside of these guidelines diminishes the life and performance of the battery and voids 

the warranty. 

Summary of Contents for LBS-12150-HP-REG

Page 1: ...HP REG LBS 12200 HP BIC LBS 12225 HP REG LBS 12225 HP BIC LBS 12300 HP REG LBS 12300 HP BIC LBS 2475 HP REG LBS 2475 HP BIC LBS 24110 HP REG LBS 24110 HP BIC LBS 24150 HP REG LBS 24150 HP BIC LBS 367...

Page 2: ...to water or salt spray 6 2 6 Do not short circuit the battery 6 2 7 Mounting orientation 6 4 0 Longevity Depth of Discharge 7 4 1 Discharge Curve 7 5 0 Installation 9 5 1 Securing the Battery 9 Mounti...

Page 3: ...titive Tripping 18 Reset from Display Screen 18 Reset from Battery 18 START Button Hibernation Shutdown 18 SHUTDOWN Button 18 BIC 1 2 3 LEDs 19 COMMS Port 19 7 0 Remote Monitoring Screen 20 POWER Butt...

Page 4: ...es Installation User Guide Installation User Guide HP Batteries Medium Size 3 1 0 Acronyms Abbreviations BIC Built In Controllers BMS Battery Management System HP High Power LBS Lithium Battery System...

Page 5: ...current from a vehicle alternator start battery The BIC DCS model not covered in this user guide contains a further DC DC charger to regulate charging from a vehicle with a smart alternator In the co...

Page 6: ...y enclosure You may be tempted to drill into the aluminium enclosure to secure mounting brackets Doing so may inadvertently penetrate one of the cells which could cause thermal runaway and vapour emis...

Page 7: ...battery Whilst the BMS will protect the internal cells from short circuit it is highly recommended to avoid short circuiting the battery Appropriately sized external fuses should be used where possibl...

Page 8: ...will not allow the battery to remain at a maximum charge level Keeping your battery at a maximum is not as important as it is for lead acid batteries A battery lifespan is rated by the number of cycle...

Page 9: ...User Guide HP Batteries Medium Size 8 Figure 4 1 Volt Curve Lead Acid vs Lithium 0 2 4 6 8 10 12 14 16 0 10 20 30 40 50 60 70 80 90 100 Battery Voltage V Depth of Discharge DoD Discharge Curve Lithiu...

Page 10: ...ent a projectile hazard in the event of an accident Refer to the specific battery model datasheet for mounting bracket options As mentioned earlier in section 2 do not remove rivets or penetrate the e...

Page 11: ...minal post This is the main connection point for all loads Wiring for these should be connected in the order described below Additional input options are available via Anderson plugs for the BIC and B...

Page 12: ...motor controller We recommend not to use isolation switches or circuit breaker between the batteries and inverter motor controller as this can cause issues with inrush currents into capacitors if the...

Page 13: ...trip an error if current exceeds 45A The uses for these additional inputs are summarised below Grey Directly connected to the main terminals to allow additional temporary loads and charging sources t...

Page 14: ...blocking and allow charging again 5 4 Voltmeters Voltmeters are connected directly to the Anderson plugs they are next to for diagnostic purposes Therefore they show the voltage of whatever is plugge...

Page 15: ...e the BMS is the heart and soul of a lithium battery The HP battery BMS is a highly reliable and functional solid state device which is primarily designed to keep the cells safe and the overall pack f...

Page 16: ...ce is illustrated in Figure 6 3 and shows a close up of the Comms port Status LED Shutdown Button Start Button Power button and BIC 1 2 3 LED status light which are discussed below Figure 6 3 HP BMS U...

Page 17: ...rature wait to recover 4 Battery too cold UTD Under Temperature Discharge Loads Disconnected Increase Reduce Temperature wait to recover 5 Battery too hot OTD Over Temperature Discharge 6 Short Circui...

Page 18: ...voltage i e the Level SOC does not affect this Therefore the Level could be 0 well before the disconnection occurs this is intentional similar to the reserve fuel tank of a vehicle Conversely the Leve...

Page 19: ...Reset from Display Screen You can press the Enter right hand button on the display screen to reset the battery This is the same button that cycles through the information screens on the Display when t...

Page 20: ...ng BIC voltmeter A solid green BIC LED means that the correspond BIC port is charging a green flashing LED means that port is discharging COMMS Port The COMMS or communications port is where the remot...

Page 21: ...tery can be powered on and off using the left hand power button on the display screen This mirrors the function of the blue POWER button on the top of the battery As soon as the battery is turned on t...

Page 22: ...parallel within the 12V system this screen indicates the overall system level SOC state of charge One minute after being turned on this screen will automatically appear to show that the screen is che...

Page 23: ...before connecting the remote screen This ensures that when the screen first powers on it finds all batteries connected to the network Below is a summary page that indicates the battery charge level t...

Page 24: ...will indicate the Amps being supplied a positive number If you are not seeing all of the connected batteries i e the number on the summary page is less than the number of batteries in your system do t...

Page 25: ...6 1 Prev W is previous warning code T how many times max temperature has been reached S shows if settings have been changed denotes battery number for a network of batteries BIC and REG models may be...

Page 26: ...Low readings of 0 3 Amps can be taken as a zero value due to the response of the electronics to small changes in measurement For example if you had a solar panel connected to the black Anderson connec...

Page 27: ...MED HP Batteries Installation User Guide Installation User Guide HP Batteries Medium Size 26 7 0 Specifications Figure 7 1 Battery Specifications...

Page 28: ...Size 27 8 0 Contact Us Head Office Manufacturing Address Unit 16 20 22 Ellerslie Road Meadowbrook QLD 4131 Phone 1800 844 869 Office Hours 8am to 4pm Monday to Friday Email info lithiumbatterysystems...

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