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MED HP Batteries 

 Installation & User Guide 

Installation & User Guide  

HP Batteries; Medium Size 

16 

If the STATUS LED is flashing RED, this means the BMS has disconnected the battery because of some 

Protection/issue and has gone into one of the following error states shown in Table 5-1 on page 16. 

The  issue  is  shown  by  the  number  #  of  flashes  of  the  RED  LED  on  the  battery  as  follows  (and 

described on the remote Monitoring Screen). 

# Flashes 
of red LED 

Description of Protection  

Result 

Action Required 

Normal State 

None 

Low Voltage Disconnect (LVD)  

CUV: Cell Under Voltage  

Battery empty  

Loads Disconnected 

Connect charger; 
Screen: Enter button, or 
Battery: Power Button  

BMS too hot 

Loads & Charge 

Disconnected 

Reduce temperature; 
wait to recover 

Battery too cold  

(UTD: Under Temperature Discharge.) 

Loads Disconnected 

Increase/Reduce 
Temperature; wait to 
recover  

Battery too hot  

(OTD: Over Temperature Discharge.) 

Short Circuit  

(Load current > 1000A for 70µs) 

Loads Disconnected 

Screen: Enter button, or 
Battery: Power Button  

Surge Overload 

(Load current > 500A for 1 second) 

Over Current  

Communications issue  

Screen readings 

incorrect 

Battery: Shutdown, then 
Start button 

10 

Voltage Reading Mismatch (cells vs 
pack) 

Loads & Charge 

Disconnected 

Battery: Shutdown, then 
Start button 

Table 6-1 BMS Status Light Diagnostics 

Apply the appropriate remedy as above 

 usually by pressing the power button off and on again, or 

by pressing Enter on the Monitoring Screen. 

Low Voltage Disconnect 

The most common situation is #2 where the battery has been drained to empty and the Low Voltage 

Disconnect (LVD) has occurred 

 in this case you should do the following: 

Summary of Contents for LBS-12150-HP-REG

Page 1: ...HP REG LBS 12200 HP BIC LBS 12225 HP REG LBS 12225 HP BIC LBS 12300 HP REG LBS 12300 HP BIC LBS 2475 HP REG LBS 2475 HP BIC LBS 24110 HP REG LBS 24110 HP BIC LBS 24150 HP REG LBS 24150 HP BIC LBS 367...

Page 2: ...to water or salt spray 6 2 6 Do not short circuit the battery 6 2 7 Mounting orientation 6 4 0 Longevity Depth of Discharge 7 4 1 Discharge Curve 7 5 0 Installation 9 5 1 Securing the Battery 9 Mounti...

Page 3: ...titive Tripping 18 Reset from Display Screen 18 Reset from Battery 18 START Button Hibernation Shutdown 18 SHUTDOWN Button 18 BIC 1 2 3 LEDs 19 COMMS Port 19 7 0 Remote Monitoring Screen 20 POWER Butt...

Page 4: ...es Installation User Guide Installation User Guide HP Batteries Medium Size 3 1 0 Acronyms Abbreviations BIC Built In Controllers BMS Battery Management System HP High Power LBS Lithium Battery System...

Page 5: ...current from a vehicle alternator start battery The BIC DCS model not covered in this user guide contains a further DC DC charger to regulate charging from a vehicle with a smart alternator In the co...

Page 6: ...y enclosure You may be tempted to drill into the aluminium enclosure to secure mounting brackets Doing so may inadvertently penetrate one of the cells which could cause thermal runaway and vapour emis...

Page 7: ...battery Whilst the BMS will protect the internal cells from short circuit it is highly recommended to avoid short circuiting the battery Appropriately sized external fuses should be used where possibl...

Page 8: ...will not allow the battery to remain at a maximum charge level Keeping your battery at a maximum is not as important as it is for lead acid batteries A battery lifespan is rated by the number of cycle...

Page 9: ...User Guide HP Batteries Medium Size 8 Figure 4 1 Volt Curve Lead Acid vs Lithium 0 2 4 6 8 10 12 14 16 0 10 20 30 40 50 60 70 80 90 100 Battery Voltage V Depth of Discharge DoD Discharge Curve Lithiu...

Page 10: ...ent a projectile hazard in the event of an accident Refer to the specific battery model datasheet for mounting bracket options As mentioned earlier in section 2 do not remove rivets or penetrate the e...

Page 11: ...minal post This is the main connection point for all loads Wiring for these should be connected in the order described below Additional input options are available via Anderson plugs for the BIC and B...

Page 12: ...motor controller We recommend not to use isolation switches or circuit breaker between the batteries and inverter motor controller as this can cause issues with inrush currents into capacitors if the...

Page 13: ...trip an error if current exceeds 45A The uses for these additional inputs are summarised below Grey Directly connected to the main terminals to allow additional temporary loads and charging sources t...

Page 14: ...blocking and allow charging again 5 4 Voltmeters Voltmeters are connected directly to the Anderson plugs they are next to for diagnostic purposes Therefore they show the voltage of whatever is plugge...

Page 15: ...e the BMS is the heart and soul of a lithium battery The HP battery BMS is a highly reliable and functional solid state device which is primarily designed to keep the cells safe and the overall pack f...

Page 16: ...ce is illustrated in Figure 6 3 and shows a close up of the Comms port Status LED Shutdown Button Start Button Power button and BIC 1 2 3 LED status light which are discussed below Figure 6 3 HP BMS U...

Page 17: ...rature wait to recover 4 Battery too cold UTD Under Temperature Discharge Loads Disconnected Increase Reduce Temperature wait to recover 5 Battery too hot OTD Over Temperature Discharge 6 Short Circui...

Page 18: ...voltage i e the Level SOC does not affect this Therefore the Level could be 0 well before the disconnection occurs this is intentional similar to the reserve fuel tank of a vehicle Conversely the Leve...

Page 19: ...Reset from Display Screen You can press the Enter right hand button on the display screen to reset the battery This is the same button that cycles through the information screens on the Display when t...

Page 20: ...ng BIC voltmeter A solid green BIC LED means that the correspond BIC port is charging a green flashing LED means that port is discharging COMMS Port The COMMS or communications port is where the remot...

Page 21: ...tery can be powered on and off using the left hand power button on the display screen This mirrors the function of the blue POWER button on the top of the battery As soon as the battery is turned on t...

Page 22: ...parallel within the 12V system this screen indicates the overall system level SOC state of charge One minute after being turned on this screen will automatically appear to show that the screen is che...

Page 23: ...before connecting the remote screen This ensures that when the screen first powers on it finds all batteries connected to the network Below is a summary page that indicates the battery charge level t...

Page 24: ...will indicate the Amps being supplied a positive number If you are not seeing all of the connected batteries i e the number on the summary page is less than the number of batteries in your system do t...

Page 25: ...6 1 Prev W is previous warning code T how many times max temperature has been reached S shows if settings have been changed denotes battery number for a network of batteries BIC and REG models may be...

Page 26: ...Low readings of 0 3 Amps can be taken as a zero value due to the response of the electronics to small changes in measurement For example if you had a solar panel connected to the black Anderson connec...

Page 27: ...MED HP Batteries Installation User Guide Installation User Guide HP Batteries Medium Size 26 7 0 Specifications Figure 7 1 Battery Specifications...

Page 28: ...Size 27 8 0 Contact Us Head Office Manufacturing Address Unit 16 20 22 Ellerslie Road Meadowbrook QLD 4131 Phone 1800 844 869 Office Hours 8am to 4pm Monday to Friday Email info lithiumbatterysystems...

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