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A STEELFORT PRODUCT  |  STEELFORT.CO.NZ

This consumption is fed from the generator’s battery, 

it is essential to connect a 230 V power input 

otherwise the battery would be discharged within a 

few hours.

This connection comes from the 230 V inverter 

output and connects to the “input power 230 V” on 

the generator’s control panel. This also gives power 

to the battery and charger located in the generator 

control panel, that is active; if the battery of the 

generator has low charge it will be recharged through 

this energy.

Note: Not feeding the 230 V power input means the 

battery will go flat within a few hours. This could lead 

to further damage to the cells making it an unusable 

battery. 

Operation startup by remote contacts: the generator 

consists of two normal open contacts. While the 

inverter/charger keep the 2 contacts open, the  

generator is off, as the figure below:

When the inverter/charger command the generator 

startup, two contacts will join and the generator will 

initiate the start up process. The generator keeps 

running, while the contacts are joined.

When the contact splits again the  generator will stop 

and remain at rest until a next start.

STEP 3. 

Understanding the Generator’s Startup & Stop 

Process

1.  The startup of the generator will begin a few  

seconds after the outage of the power supply.

2.  The system sends a signal to the choke closing 

the air passage.

3.  The system gives power to the starting motor 

to start up the engine. If engine starts, the  

power to the starting motor will immediately 

stop to avoid any gear damage to the starting 

motor. 

The maximum working time of the starting motor 

is 5 seconds. If the engine has not started after 5 

seconds, the stating motor will be disconnected to 

prevent overheating. If the engine has not started 

after the first attempt, a second attempt can be 

performed after a few seconds, repeat process for a 

maximum 5 attempts. If the generator does not start 

automatically during the 5 attempts, the SIGNAL 

lamp will blink, showing start failure and generator 

pass to stop.

  

The engine has a temperature sensor, if the engine 

is hot after recent operation, the choke signal will be 

annulled. 

NOTE: If you perform continuous auto start attempts 

for I or 2 minutes it may cause malfunctions to the 

temperature sensor. This may indicate that the tem-

perature levels will annul the choke even though the 

engine temperature is not at the correct temperature 

for a startup without choke assistance. 

NOTE: In low temperature conditions, below 50 C 

the engine will have much greater difficulty to start 

Summary of Contents for PB Series

Page 1: ...SAFETY AND OPERATING MANUAL PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE UNIT PB SERIES GENERATORS OPEN FRAME GENERATORS PROUDLY NZ OWNED A STEELFORT PRODUCT...

Page 2: ...ECK ENGINE FUEL LECTRICAL DEVICES GROUNDING STARTING THE ENGINE CONNECT ELECTRICAL DEVICES BEARING CAPACITY CHARGING THE BATTERY STOPPING THE ENGINE LONG DISTANCE CONTROL IV MAINTENANCE MAINTENANCE SC...

Page 3: ...om commercial use may void warranty These generators are designed for full time operation No personal modifications should be made to any part of the unit DANGER TOXIC FUMES The exhaust of the engine...

Page 4: ...Keep all safety guards in place and in proper working order at all times DO NOT allow any material to block the cooling slots DO NOT allow children or untrained people to operate the unit DO NOT leave...

Page 5: ...If you have any questions regarding the assembling process of the generator please consult your local dealer for help 2 1 INSTALL WHEEL KIT Put wheel stop pin through the wheel and mounting lug hole t...

Page 6: ...or the negative black battery cable INSTALL Cut off tie wrap that is securing the loose end of negative black cable Connect the negative black battery cable to the negative terminal on the battery Ver...

Page 7: ...7 A STEELFORT PRODUCT STEELFORT CO NZ 3 FEATURES CONTROLS...

Page 8: ...1 500 meters CAUTION Even with carburetor modifications the genera tor horsepower will decrease by 3 5 for every 1 000 feet 300 meters increase in altitude The effect of altitude on horsepower will be...

Page 9: ...the upper limit mark Always allow room for fuel expansion Fuel capacity rated See parameters DANGER Do not fill the fuel tank above the upper limit Over filling will result in damage to the carbon ca...

Page 10: ...ally when the unit is equipped with a wheel kit Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices DANGER ELECTRICAL SHOCK Failure to properly ground...

Page 11: ...unit fails to start after the first attempt restart only after 1O seconds has passed After the unit has been used for a period of time if the starting speed of the motor falls please replace the batte...

Page 12: ...e numeric display will accurate to one decimal place If the operation time is 100 hour or greater the display will be 101 102 and so on D TOTAL RUN TIME Total run time of the generator since first ope...

Page 13: ...ator 9 BEARING CAPACITY You must make sure your generator can supply enough rated running and surge starting watts for the electrical devices you plan to power at the same time Follow these simple ste...

Page 14: ...e fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately To recharge Volt batteries proceed as follows Check fluid lev...

Page 15: ...able in order to do the startup process of the generator Below is an example of an off grid photovoltaic installation Note The following diagram is only indicative a general idea to understand the ope...

Page 16: ...ding the Generator s Startup Stop Process 1 The startup of the generator will begin a few seconds after the outage of the power supply 2 The system sends a signal to the choke closing the air passage...

Page 17: ...r property in cases of lack of supply STEP 4 Programming The Automatic Mode The battery is extremely important for starting up in automatic mode before programming the equipment check the battery is c...

Page 18: ...prior to operating the unit may cause the unit to malfunction and result in property damage and or serious personal injury Improper maintenance and servicing may void warranty DANGER Accidental starts...

Page 19: ...he factory reset governor will void your warranty 3 ENGINE MAINTENANCE 3 1 ENGINE OIL LawnMaster 10W30 Oil PP01020005 is recommended Other viscosities shown in the chart may be used when the average t...

Page 20: ...DO NOT run the engine without the air filter as this is dangerous can result in personal injury and or damage 3 7 SPARK PLUG 1 Clean any dirt from the spark plug cap and spark plug base 2 Remove the...

Page 21: ...fuel tank and shut off the fuel valve before storing and or transporting the generator 1 Allow the generator to cool completely before putting it away for storage 2 Clean the generator according to t...

Page 22: ...22 A STEELFORT PRODUCT STEELFORT CO NZ VI TROUBLESHOOTING...

Page 23: ...23 A STEELFORT PRODUCT STEELFORT CO NZ VII SPECIFICATIONS SINGLE PHASE...

Page 24: ...24 A STEELFORT PRODUCT STEELFORT CO NZ VII SPECIFICATIONS...

Page 25: ...engine and higher consuming of fuel The output of generator should be measured according to the real operation condition such as temperature pressure and humidity etc Notes The generating set with dif...

Page 26: ...26 A STEELFORT PRODUCT STEELFORT CO NZ 3 WIRING DIAGRAMS 2 3 6KW ELECTRIC START...

Page 27: ...27 A STEELFORT PRODUCT STEELFORT CO NZ 2 3 6KW RECOIL START...

Page 28: ...28 A STEELFORT PRODUCT STEELFORT CO NZ 4 8 KW ELECTRIC START...

Page 29: ...29 A STEELFORT PRODUCT STEELFORT CO NZ 4 8 KW RECOIL START NOTE Because of the difference in generators the wiring diagram is only for reference...

Page 30: ...ts Authorised LawnMaster Dealers have access to special tools training and genuine parts that are required to maintain your LawnMaster product for peak operating conditions The purchaser must keep an...

Page 31: ...ing of painted surfaces deterioration of plated surfaces deterioration of rubber and plastics including rusting due to the passage of time Normal phenomena such as noise vibration and or oil are consi...

Page 32: ...e collision theft etc Any normal wear or deterioration such as that of sliding and or rotating parts caused under normal operating conditions i e normal wear to pistons piston rings cylinder bores pis...

Page 33: ...33 A STEELFORT PRODUCT STEELFORT CO NZ NOTES...

Page 34: ...11045 Palmerston North 4442 New Zealand 06 350 1350 steelfort co nz steelfortnz SCAN TO VIEW THE LAWNMASTER RANGE Steelfort Auckland 880 Great South Road Penrose Auckland 1061 New Zealand 09 573 1324...

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