lavina V32-X-400-E User Manual Download Page 18

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Superabrasive

Owner’s Manual Original Language – Lavina

V32-X-400-E

06/2019

INDEX OF PROBLEMS AND SOLUTIONS

VACUUM ISSUE OR
SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

MOTOR DOES NOT
START

NO POWER

CONNECT THE MACHINE

SWITCH DEFECTIVE

REPLACE

MOTOR DOES NOT
START AND FORCED
CLEANING BUTTON
BLINKS

WRONG PHASE SEQUENCE

OPEN THE CONTROL BOX AND CHECK
LOGO FOR MESSAGES .
CONNECT IN THE CORRECT SEQUENCE

EMERGENCY STOP BUTTON IS
ACTIVATED

OPEN THE CONTROL BOX AND CHECK
LOGO FOR MESSAGES.
RELEASE THE EMERGENCY STOP BUTTON

MOTOR STOPS
IMMEDIATELY AND
FORCED CLEANING
BUTTON BLINKS

MOTOR OVERLOAD

CLEAN THE FILTER (WHILE THE VACUUM IS
TURNED OFF). REPLACE IF NECESSARY.
OPEN THE CONTROL BOX AND CHECK
LOGO FOR MESSAGES.
RELEASE THE

MOTOR PROTECTION “QM”.

IF THE MESSAGE APPEARS AGAIN,
CONTACT TO SUPERABRASIVE TECHNICAL
SUPPORT.

MOTOR OVERTEMP

OPEN THE CONTROL BOX AND CHECK
LOGO FOR MESSAGES.
WAIT TO COOL. IF THE MESSAGE
APPEARS AGAIN, CONTACT TO
SUPERABRASIVE TECHNICAL SUPPORT.

MOTOR BEARINGS OVERTEMP

OPEN THE CONTROL BOX AND CHECK
LOGO FOR MESSAGES.
WAIT TO COOL. IF THE MESSAGE
APPEARS AGAIN, CONTACT TO
SUPERABRASIVE TECHNICAL SUPPORT.

MOTOR RUNS BUT
THERE IS NO SUCTION

HOSE NOT CONNECTED

CONNECT THE HOSE

THE VACUUM HOSE HAS AN
OBSTRUCTION OR HOLES
PRESENT

CHECK THE HOSE FOR OBSTRUCTIONS
AND CLEAR THEM AS NECESSARY.
REPLACE THE HOSE IF VISIBLE HOLES
ARE PRESENT

THE VACUUM FILTER(S) HAS
EXCESSIVE BLOCKAGE

ACTIVATE THE FILTER SHAKER LEVER TO
CLEAN THE FILTER (WHILE THE VACUUM
IS TURNED OFF). REPLACE IF NECESSARY

NO PLASTIC BAG

INSTALL PLASTIC BAG

MOTOR RUNS BUT
SUCTION IS POOR

DAMAGE TO THE HOSE

CHANGE HOSE

BLOCKED FILTER

REMOVE THE FILTER(S) FROM THE
VACUUM AND INSPECT FOR HOLES OR
TEARS. REPLACE IF NECESSARY

TOP COVER LOOSE

ADJUST

THE VACUUM DUST
CONTAINER/BAG IS FULL

FOLLOW THE PROCEDURE TO CLEAN THE
MAIN FILTER, TURN OFF THE MOTORS AND
CLEAN THE DUST COLLECTOR. REPLACE
THE LONGOPAC® SECTION OF BAG FILLED
WITH DUST AND DEBRIS

THE VACUUM SEALS ARE
MISALIGNED OR DAMAGED

MAKE SURE ALL RUBBER SEALS ARE
INSTALLED AND ALIGNED PROPERLY.
REPLACE IF ANY VISIBLE DAMAGE IS
PRESENT

DUST IS LEAKING FROM
THE VACUUM DURING
OPERATION

DEFECTIVE OR LOOSE FILTER

ADJUST OR CHANGE

AUTOMATIC FILTER
CLEANING SYSTEM
IS NOT RUNNING
AND FORCED

NO POWER SUPPLY TO THE
LOGO OR THE ACTUATORS

CHECK THE CIRCUIT BREAKER

“F4” IN

CONTROL BOARD

Summary of Contents for V32-X-400-E

Page 1: ...LAVINA V32 X 400 E User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us ...

Page 2: ... or replacement All warranty returns must be shipped freight prepaid This warranty is in lieu of and excludes every condition of warranty not herein expressly set out and all liability for any form of consequential loss or damage is hereby expressly excluded The above warranty conditions may be changed only by Superabrasive Superabrasive reserves the right to inspect and make a final decision on a...

Page 3: ...NANCE AND INSPECTION 13 Lavina V32 X 400 Е Electrical sYstem 15 6 1 aUTOMATIC FILTER CLEANING SYSTEM INSPECTION 17 6 1 2 REPLACING THE ACTUATOR OF THE INLET VALVE 17 6 2 CLOSING FLAP REPLACEMENT 17 Index of Problems and Solutions 18 Important 19 8 SPARE PARTS 20 8 1 LAVINA V32 X 400 E general Parts 20 8 1 LAVINA V32 X 400 E general Parts 21 8 2 LAVINA V32 X 400 E Vacuum head cover 22 8 2 LAVINA V3...

Page 4: ...ription Lavina V32 X 400 E dust collector is designed for sucking and separating dry non combustible and non explosion dust Dust laden air is sucked through at high speed via the suction hose The air is slowed down by the cyclone and coarse dust particles are separated out partly by centrifugal force and partly by gravity Air and finer particles then pass through filter system from the primary fil...

Page 5: ... Cleaning System 11 Hepa filter box 12 3 hose 13 Control board 14 Fixed wheel 2 total 15 Power Unit 16 Zip tie holder 17 Vacuum gauge 18 Safety valve 19 Handle of the head cover 20 Service cover 2 total 21 Distribution plug 22 Forced filter cleaning push button 23 Potentiometer to adjust the cleaning cycle of the main filter 24 STOP button stop the motor clear the LOGO messages 25 RUN button start...

Page 6: ... 8403 or visit us at www superabrasive com where you can download a copy of this manual TECHNICAL DATA V32 X 400 E VAC BLOWER SC40B 750T TP PTC IE3 Voltage Hz 3phx380V50Hz Power KW hp kW 7 5 HP 10 Amperage Amps 14 Amps Distribution plug Amps 32 Amps Main Filter Cassette with sock filters Main Filter area m 2 2 4m2 ft 2 26 ft 2 Filter cleaning AUTO Hepa filter area m 2 5m2 ft 2 53 ft 2 Longopac YES...

Page 7: ...nsure that it s not too uneven which can cause damage to the vacuum AFTER WORK IS COMPLETED When work is complete clean the vacuum and its surroundings sufficiently empty all dust debris secure the hose and store the vacuum in a safe and secure place THE WORK AREA Ensure that the area is free of unauthorized people or vehicles hoses and always check the floor for debris PERSONAL PROTECTIVE EQUIPME...

Page 8: ...fic dust collector sound tests indicate that the emitted noise is level is measured at a maximum of 75 decibels dBA for a distance of 1 meter from the machine and height of 1 60 meters The vibrations emitted from the machine have been measured at a maximum value of 2 5 m s2 CAUTION The National Institute for Occupational Safety and Health NIOSH recommends that exposure to noise in the working envi...

Page 9: ...TARTING THE MACHINE Before starting the machine check the service table for daily maintenance Make sure that the flexible vacuum hose is securely attached to the vacuum pipe union and vacuum cleaner inlet Inspect the power cable and extension cords for any signs of wear or damage Replace if necessary Connect the power supply and check that the green light POWER pos 26 fig 1 1 has turned on If turn...

Page 10: ... main filter If suction remains poor also change the Hepa filter Always clean the main filter before replacing the waste bag when daily work is done or there is a poor suction Activate the cleaning cycle by pushing the FORCED CLEANING button If the automatic cleaning system fails the operator can clean the filer manually by disconnecting the inlet valve from the actuator and manually open and clos...

Page 11: ...estroy the filter It can handle water but high pressure water cleaning will destroy it 5 4 HEPA FILTERER CHANGE WARNING Turn off the engine and wait for the fan impeller to completely stop before opening the machine to change filters The exhaust will get very hot even when running the engine for a short time IMPORTANT All of the following procedures must be performed with the dust collector turned...

Page 12: ...ainer and the top of the debris waste Install 2 zip ties or cable ties around the plastic bag 1 located above the top of the debris waste and a 2nd tie located approximately 3 4 inches higher up on the bag Both ties must be securely tightened in order to prevent the opening of the bag and possible spillage Fig 5 8 Using a sharp knife or scissors cut across the entire section of plastic bag located...

Page 13: ... Ensure that the 2 ends of the refi ll are directed in an upwards position Pull the inner end of bag refill down over the inside surface of the bag support ring Fig 5 13 Lift the bag support ring into place so that the bottom is located above the bottom edge of the hopper container Fig 14 Rotate the 2 retaining levers bacwards so that the ends are pointing outward and holding the bag support ring ...

Page 14: ... the frequency of operation Remove and inspect the filters for any signs of excessive wear or damage Replace as necessary See section on Filter Removal Ensure that the gaskets on the filters are free of excessive wear or damage Replace as necessary Inspect all electrical components switches plugs cables etc for damage or exposed wiring Replace as necessary Ensure that all screws bolts and nuts are...

Page 15: ...Superabrasive Owner s Manual Original Language Lavina V32 X 400 E 06 2019 15 LAVINA V32 X 400 Е ELECTRICAL SYSTEM ...

Page 16: ...Superabrasive Owner s Manual Original Language Lavina V32 X 400 E 06 2019 16 ...

Page 17: ...ct the two wires of the power cord fig 6 2 6 1 2 REPLACING THE ACTUATOR OF THE INLET VALVE dismount the security cover with two bolts pos 1 2 3 fig 6 3 remove the hairpin cotter pin pos 5 fig 6 3 of the handle serving as a front axle of the actuator pos 4 fig 6 3 and remouve the axle Unscrew the bolt and the nut pos 7 8 fig 6 3 Dismount the actuator Disconnect the two wires of the power cord 6 2 C...

Page 18: ...HE MESSAGE APPEARS AGAIN CONTACT TO SUPERABRASIVE TECHNICAL SUPPORT MOTOR RUNS BUT THERE IS NO SUCTION HOSE NOT CONNECTED CONNECT THE HOSE THE VACUUM HOSE HAS AN OBSTRUCTION OR HOLES PRESENT CHECK THE HOSE FOR OBSTRUCTIONS AND CLEAR THEM AS NECESSARY REPLACE THE HOSE IF VISIBLE HOLES ARE PRESENT THE VACUUM FILTER S HAS EXCESSIVE BLOCKAGE ACTIVATE THE FILTER SHAKER LEVER TO CLEAN THE FILTER WHILE T...

Page 19: ...uage Lavina V32 X 400 E 06 2019 19 IMPORTANT To check the LOGO messages press the up arrow button to light the screen After the corrective action press the STOP button to clear the LGO message CLEANING BUTTON BLINKS ABNORMAL NOISE ORDER SERVICE ...

Page 20: ...Superabrasive Owner s Manual Original Language Lavina V32 X 400 E 06 2019 20 8 SPARE PARTS 8 1 LAVINA V32 X 400 E GENERAL PARTS ...

Page 21: ...55DIN933 Bolt 2 8 V32GX 00 00 01 Handle 1 28 М8X20ISO7380F Screw 6 9 M8X80DIN603 Screw 4 29 V32X 30 00 00 Control Box Holder 1 10 M8DIN9021A Washer 8 30 V32X 400 Е 90 00 00 Control Box V32X 400 Е 1 11 CV1250X2000M34 Cap M34 2 31 V32X 00 00 04 Right service cover 1 12 V32GX 10 00 00 Filter chamber Assembly 1 32 M8X16DIN6921 Bolt 4 13 V25X 15 00 00 Longopac holder 1 33 V32X 60 00 00 Right Top Guard ...

Page 22: ...Superabrasive Owner s Manual Original Language Lavina V32 X 400 E 06 2019 22 8 2 LAVINA V32 X 400 E VACUUM HEAD COVER ...

Page 23: ...12 Screw 2 9 V32GX 30 00 00 Vacuum Head Assembly 1 10 M6X12DIN933 Bolt 6 11 V32GX 30 00 05 Catch Bracket 3 12 M6DIN985 Nut 10 13 M16x1 5 Cable gland 1 14 M 443 140 6 AE V0 Handle 2 15 M6X20DIN912 Screw 4 16 V32GX 32 00 00 Cleaning Flap Assembly 1 16 1 V32GX 32 10 00 Cleaning Flap 1 16 2 M6DIN985 Nut 4 16 3 V32GX 32 00 02 Seal 1 16 4 V32GX 32 00 01 Plate 1 16 5 М6X16ISO7380F Screw 4 17 M8X30DIN912 ...

Page 24: ...N933 Bolt 6 2 V25X 12 00 00 Closing Flap 1 11 M5X12DIN933 Bolt 6 3 V25X 16 00 00 Retaining levers 2 12 TLL Z 24_125 latches 3 4 V32GX 10 00 03 Spring 2 13 M5DIN125A Washer 6 5 M8DIN985 Nut 15 14 M5DIN985 Nut 6 6 M8DIN9021A Washer 6 15 V32GX 13 00 00 Camlock D300 Flange 1 7 M8DIN125A Washer 12 16 V32GX 14 00 00 Inlet Valve 1 8 M8X50DIN933 Bolt 6 17 AB 84040F Buffer 1 9 V32GX 10 00 01 Right Tank Hol...

Page 25: ...50T Vac Turbine V32X 230 1 11 2 SC40B 860T Vac Turbine V32X 480 1 11 3 SC40B 750T IE3 Vac Turbine V32X 400 E 1 12 D30H20M8x20 Buffer 1 13 M8DIN9021 Washer 1 14 M8DIN985 Nut 1 8 5 LAVINA V32 X 400 E HEPA FILTER BOX No Item No Description Pcs 1 V32GX 51 00 00 Hepa Filter Box Base Assembly 1 1 1 V32GX 51 10 00 Hepa Filter Box Base 1 1 2 111 16 C Vacuum gauge 1 1 3 D5X3 Seal 1 1 4 M5x12DIN933 Screw 4 ...

Page 26: ...3 E03780 Hairpin Cotter 1 11 M8DIN985 Nut 1 4 M6X30DIN6921 Bolt 5 12 V32GX 14 00 02 Fork 2 5 M6X12DIN6921 Bolt 8 13 V32GX 14 00 04 Distance Bushing 5 6 V32GX 14 00 01 Base plate 2 14 V32GX 14 00 05 Distance Plate 1 7 CAHB10A2A Actuator 1 15 M6X40DIN933 Bolt 4 8 V32GX 14 00 03 Valve 3in 1 16 M8X40DIN933 Bolt 1 8 7 LAVINA V32 X 400 E CLOSING FLAP No Item No Description Pcs 1 V25X 12 10 00 Flap 1 2 M...

Page 27: ...er 2A 3 11 V32X 90 00 11 Contact normal open 1 12 L32SHV 30 11 01 Circuit Breaker 10A 1 13 M16 Cable Gland 3 14 WT10 grey Terminal 3 14 1 WT10 blue Terminal 1 15 V32E 90 00 15 Mounting Plate 1 16 L20NS 30 11 08 Rectifier 1 17 PG36 Cable Gland 1 17 1 V32XE 90 10 10 Plug withCable 1 17 1 1 V32XE 90 10 01 Plug 1 17 1 2 V32XE 90 10 02 Cable 1 18 V32XE 90 00 18 Transformer 1 19 M25 Cable Gland 1 20 V32...

Page 28: ...1 2 L A 50 Steel wand 1 3 V32GX 00 50 00 Аccessory vacuum hose with Cam Lock and Cuff 1 3 1 L R C 1 Guff 1 3 2 ER30 20 AL Camlock ER30 20 1 3 3 50_70DIN3017 Clamp 1 3 4 D50X6 5 Vacuum Hose 1 4 V32GX 00 40 00 Main vacuum hose Cam Lock inlet 1 4 1 D70X10 Vacuum Hose 1 4 2 V32GX 00 40 01 Camlock fitting C300 Al 1 4 3 70_90DIN3017 Clamp 2 4 4 V32GX 00 40 01 Vacuum fitting E300 Al 1 Figure 8 11 1 Figur...

Page 29: ... www superabrasive com 11 CE CERTIFICATION All LAVINA dust collectors are designed to operate correctly in an electromagnetic atmosphere of industrial type and are equipped with all of the mechanical and electrical safety protections in conformity with the following European CEE rules and regulations LAVINA Vacuums comply with the Safety Directive for machines 2006 42 EC the EMC Directive 2004 108...

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