Launch TWC-502RMB Manual Download Page 8

LAUNCH   

                                                                                                                               

Tyre Changer(TWC-502RMB)

 

Adjusting 

Attention:     

Make  sure  that  the  power  supply,  air  sources 

and the oil level in the oil cup are in accordance 

with the requirements. 

Initial Operation

 

(Fig. 01)

 

Note: 
The  four  pedals  must  be  kept  at  the  original 
position. 

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Press  down  the  pedal  (J)  to  turn  the  turntable 
clockwise; 

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Lift  the  pedal  (J)  to  turn  the  turntable 
counter-clockwise; 

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Press  down  pedal  (I)  to  move  bead  breaker; 
release it to restore; 

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Press  down  pedal  (H)  to  move  the  jaws  on  the 
turntable  outward;  pedal  again  to  move  them 
inward; 

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Press  down  pedal  (G),  the  tilting  column  will  tilt 
backward.    Pedal  it  again  to  restore  the  tilting 
column upright. 

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When  the  Rise/fall  control  leverr  is  lifted,  the 
supplementary arm device will go up. 

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When  the  control  lever  is  lowered  down,  the 
supplementary arm device will go down. 

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When  the  Inflation  pedal  U(Fig.01-1)  is  lightly 
pressed,  air  will  spout  from  the  air  hose 
connected with the barometer. When the pedal is 
pressed  down  to  the  lowest  position,  air  will 
quickly  spout  behind  four  jaws  (the  end  of  the 
sliding mouse).   

Clamping System of the Jaws(Fig.14) 

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The position of the jaw (Fig.15) on the turntable 
is controlled by the movement of the piston rod, 
which  in  turn  is  controlled  by  pedal  H.    There 
are three levels for pedal H. 

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When pedal H on high, the piston rod will move 
inward and pull the jaws moving inward until the 
minimum.  At  this  time  the  distance  of  two 
opposite  jaws  is  10

  for  inner  rim  and  13

  for 

outer rim. 

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When  pedal  H  on  low,  the  piston  rod  will  move 
outward  and  pull  the  jaws  moving  outward  until 
the  maximum.    At  this  time  the  distance 
between  two  opposite  jaws  is  20

  for  inner  rim 

and 23

 for outer rim.   

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While the jaws in motion, press pedal H lightly to 
keep  it  at  the  middle  level,  the  jaws  will  stop  in 
response.    Do  this  function  flexible  to  get  the 
jaws  anywhere  between  the  maximum  and 
minimum for different wheels. 

 

Fig. 14

 

 

Fig.15

 

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The  principle  of  the  above  motion  can  be 
explained by the following:    The three positions 
on the cam control air reaching different holes on 
the  5-way  valve,  so  piston  rod  of  clamping 
cylinder is able to move back and forth and stop, 
so do the clamping jaws.   

Drive system 

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The  gearing  chain:  The  gearing  chain  in  this 
machine  is  made  up  of  motor,  pulley,  worm 
reducer, turntable and so on (Fig. 16).     

 

Fig.16

 

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The motor RPM is about 1400. The ratio of speed 
is  200.    The  rotary  direction  is  controlled  by 
pedal  J  .    Press  down  the  pedal  to  make  the 
turntable  rotate clockwise.  Release  the  pedal  to 
stop the turntable.    Lift up the pedal J with foot, 

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Summary of Contents for TWC-502RMB

Page 1: ...nections 6 Adjusting 6 Initial Operation 6 Clamping Unit of the aws 7 Drive system 7 Bead Breaker 8 Tilting column nit 8 Horizontal Arm and Hexagonal Column Clamping Unit 9 Supplementary Arm 9 Mount d...

Page 2: ...or observing the requirement of the instructions may lead to direct or indirect damage to the equipment l The installation and adjusting personnel should have a good understanding of electrical device...

Page 3: ...cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Hexagonal column locking handle L Tilting column N Clamping cylinder assembly O Hanger P Bead breaker handle Q Bead brea...

Page 4: ...y h Press block i Disk j Control box assembly k Lock bar Swivel arm assembly is shown in Fig 02 2 a1 Fore swivel arm a2 Middle swivel arm a3 Back swivel arm a4 Press slide set Disk arm assembly is sho...

Page 5: ...onto the bottom seat l Align the round holes on the bottom rotation sleeve and the side boards of the bottom seat then knock the rotation shaft through holes with a hammer Use a wood block between ham...

Page 6: ...ost supplementary arm and airt tank insert them into joint respectively Fig 09 l Shown in Fig10 get the two outlet airlines of the air pressure regulator gauge and lubricator assembly through the roun...

Page 7: ...tall the machine on smooth concrete ground or other ground with hard flooring 4 sets of anchor bolts M10 150 can be used to fasten the machine onto the ground strongly to avoid vibration and noise l L...

Page 8: ...e piston rod which in turn is controlled by pedal H There are three levels for pedal H l When pedal H on high the piston rod will move inward and pull the jaws moving inward until the minimum At this...

Page 9: ...e bead breaker arm is adjustable with two ranges According to the size of tyre choose range 1 or range 2 Fig 19 Fig 17 Fig 18 Fig 19 Tilting column Unit l The tilting column is under the control of ti...

Page 10: ...m together and can move up and down along the sliding column under control of rise fall control lever on the control box When the rise fall control lever is lifted the supplementary arm moves up along...

Page 11: ...B l Unlock and raise the hexagonal column then lower it onto the rim and lock again l First tighten screws A1 A2 A3 A4 in torque of 50Nm and check by means of gauges that the measurements remain the...

Page 12: ...LAUNCH Tyre Changer TWC 502RMB 12 Fig 27 Fig 28 Fig 29 Fig 30 Fig 31 PDF pdfFactory Pro www fineprint cn...

Page 13: ...e air cleaner works to filter the water and impurity in the compressed air When water and impurities run beyond the red line turn open the draining valve to release them l The lubricator is used to ad...

Page 14: ...nnecting the power line to the switch fig35 Markers of two lines are 10 and12 They are no sequence l Installation of the switch The switch s position is shown as in fig36 l The switch parameter f Fig...

Page 15: ...intenance personnel The manufacturer will not be held responsible for any use other than the designed purpose In case any damage occurs please contact your dealer or LAUNCH with the corresponding code...

Page 16: ...LAUNCH Tyre Changer TWC 502RMB 16 PDF pdfFactory Pro www fineprint cn...

Page 17: ...LAUNCH Tyre Changer TWC 502RMB 17 PDF pdfFactory Pro www fineprint cn...

Page 18: ...LAUNCH Tyre Changer TWC 502RMB 18 PDF pdfFactory Pro www fineprint cn...

Page 19: ...LAUNCH Tyre Changer TWC 502RMB 19 PDF pdfFactory Pro www fineprint cn...

Page 20: ...LAUNCH Tyre Changer TWC 502RMB 20 PDF pdfFactory Pro www fineprint cn...

Page 21: ...LAUNCH Tyre Changer TWC 502RMB 21 PDF pdfFactory Pro www fineprint cn...

Page 22: ...LAUNCH Tyre Changer TWC 502RMB 22 PDF pdfFactory Pro www fineprint cn...

Page 23: ...103040026 Spring washer 8 20 103030061 Locking nut M8 21 103170007 Air tank 22 201020988 Quick deflation valve assembly 101 104130013 Working deck cushion cover 102 103020071 Hexagon Bolt M16 40 103 2...

Page 24: ...201020987 Clamping cylinder assembly 140 103100242 Nut 3 way pipe joint 141 104050033 Air compressing hose 201 Y103230037 Bead breaker cylinder body 202 103030106 Lock nut M16 203 103040117 Plain was...

Page 25: ...t 308 104070052 Lock handle units 309 202020029 Lock handle assembly 310 202010053 Cushion cowl 311 202010058 Locking cylinder assembly 312 104050032 Air compressing hose 6 313 104020066 Protective ho...

Page 26: ...lbow coupling 352 103030066 Lock nut M12 353 104130297 O Sealing ring 11 8 1 8 GB T3452 1 1992 354 104130247 Y Sealing ring 80 65 9 5 355 201020847 Tilting column cylinder assembly 356 103100202 Iflat...

Page 27: ...r 433 104050007 Nozzle of rotary valve 434 103100248 Male connector 435 202010011 Pneumatic spool unit 436 104130062 O Sealing ring 60 2 65 437 202010010 Pneumatic valve pocket 438 202020008 Rotary pn...

Page 28: ...three way valve 540 103100121 Male connector 541 201020181 Quick deflation valve core 543 201021207 Pedal valve assembly 601 201011975 Fore swivel arm 602 201012006 Middle swivel arm 603 201011951 Bac...

Page 29: ...on bottom of cylinder 649 103050001 Spring washer15 650 103202013 Pin on cylinder top 651 103050002 Spring washer 12 652 x201020818 Lifting cylinder assembly 653 201012057 Cylinder hood right carriage...

Page 30: ...agon bolt M10 50 708 103010327 Hexagon socket screw M8 25 709 103040064 Plain washer 8 710 103160011 Air pressure regulator 711 103100122 L Elbows 712 103990019 Air Pressure Regulator Gauge and Lubric...

Page 31: ...ir break switch SW1 PLUG No industrial power plug switch Name Remarks Model rated current 40A EN60947 2 EN60309 Mennekes socket 536 32A 2P E 230V IP44 32A Mennekes plug 274 32A 2P E 230V IP44 Model EN...

Page 32: ...ruit should be fulfiled by the customer EN60947 2 Remarks industrial power plug SOCKET No protective current 20A QF1 industrial power plug maximum current 32A 11 QF1 12 No SW1 PLUG rated current 20A M...

Page 33: ...3 1 5 2 9 11 8 4 2 6 1O 12 QF1 protective current 20A No PLUG SW1 This protective ciruit should be fulfiled by the customer EN60947 3 EN60309 Remarks Mennekes plug 274 32A 2P E 230V IP44 rated current...

Page 34: ...LAUNCH Tyre Changer TWC 502RMB 33 TWC 502RMB Pneumatic Diagram PDF pdfFactory Pro www fineprint cn...

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