Larius VEGA 23:1 Operating And Maintenance Instruction Manual Download Page 1

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ENGLISH

VEGA 23:1

PNEUMATIC MIST-LESS PISTON PUMP

II 2 G c IIB T4

WALL BRACKET

Version

on TANK

TROLLEY

Version

OPERA

TING AND

MAINTENANCE INSTR

UCTION

OPERA

TING AND

MAINTENANCE INSTR

UCTION

Ed.

003

10 - 11

P A I N T S P R A Y I N G E Q U I P M E N T

Summary of Contents for VEGA 23:1

Page 1: ... LESS PISTON PUMP II 2 G c IIB T4 A t e x C e r t i f i e d WALL BRACKET Version Version on TANK TROLLEY Version OPERATING AND MAINTENANCE INSTRUCTION OPERATING AND MAINTENANCE INSTRUCTION Ed 003 10 11 PA I N T S P R AY I N G E Q U I P M E N T ...

Page 2: ...results desired in a quick and professional way Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due...

Page 3: ...oduct suction filter p 16 REPLACEMENT OF THE PUMPING UNIT GASKETS p 17 CLEANING AND REPAIRING THE SUCTION VALVE p 19 MANUAL SERVICING OF THE PNEUMATIC MOTOR p 19 DISASSEMBLING THE MOTOR p 20 TROUBLESHOOTING p 23 SPARE PARTS vega PUMP 23 1 rif 9100 COMPLETE PNEUMATIC MOTOR p 26 STAINLESS STEEL SPLIT VEGA PUMP 23 1 COMPLETE PUMPING UNIT p 28 VEGA SPLIT PUMP 23 1 COMPLETE PUMPING UNIT p 30 VEGA SPLIT...

Page 4: ...not use the equipment without the suitable protections Before any inspection or maintenance of the equipment carry out the decompression procedure explained in this manual preventing any risk of the equipment starting unexpectedly They report the risk of chemical reaction or explosion There is a risk of injury or serious damage related to contact with the jet from the spray gun If this should occu...

Page 5: ...ssed air causes the vertical reciprocating movement of the motor piston this movement is transmittedthroughaconnectingrodtotheproductpumpingpiston This allows the pump to suck the product and to feed it towards the outlet The ratio 23 1 means that the outlet pressure of the product is 23 times higher than the pump feed air pressure The unit comes complete with a transportation trolley a high press...

Page 6: ...teel according to versions Sealing balls stainless steel AISI 420B Gaskets Teflon Other parts of the pump Motor body and motor piston aluminium Pneumatic motor piston rod stainless steel Trolley frame painted metal sheet Thesenotesshallbekeptinconsiderationincaseyouneed to evaluate the compatibility of a product to be used or when you need to dispose one or more components of the pump in order to ...

Page 7: ...5 VEGA 23 1 English H G F WALL BRACKET Version D E ON TANK Version TROLLEY Version B C A ...

Page 8: ...6 VEGA 23 1 English ...

Page 9: ...e 5 Recirculation tube 6 High pressure tube 7 Product suction filter POS Description 8 Wheels 9 Manual gun 10 Compressed air inlet 11 Pump feeding air pressure gauge 12 Pump feeding air pressure regulator 13 Equipment transport trolley 7 12 10 5 4 1 9 13 3 5 4 6 2 8 DESCRIPTION OFTHE EQUIPMENT 11 ...

Page 10: ...21 20 POS Description 14 Product exit high pressure filter 15 Product exit fitting 16 Recirculation tap 17 Recirculation tube fitting POS Description 18 Suction hose fitting 19 Product pumping unit 20 Flexible hose air product 21 AT250 Gun ...

Page 11: ...9 VEGA 23 1 English 24 23 22 27 26 POS Description 22 Pump air feeding opening closing valve 23 Pump pneumatic motor 24 Grounding cable POS Description 25 Wall bracket 26 Lifting handle 27 Container 25 ...

Page 12: ...ty KEEPTHEWORKING AREA IN GOOD ORDER FAILURE IN RESPECTING THIS MAY CAUSE RISK OF ACCIDENTS ALWAYS KEEP A GOOD BALANCE AVOIDING UNSAFE POSITIONS BEFORE STARTING OPERATION CAREFUL LY CHECK THAT THERE ARE NO DAMAGED COMPONENTS AND THAT THE EQUIPMENT IS ABLE TO OPERATE CORRECTLY ALWAYS FOLLOW THE SAFETY INSTRUC TIONS AND REGULATIONS IN FORCE KEEP UNAUTHORIZED PERSONNEL AWAY FROM THE WORKING AREA NEVE...

Page 13: ...ING PROTECTIVE GLOVES GOG GLES AND SUITABLE FACE SHIELDS ADOPT SUITABLE HEARING PROTECTION MEA SURES WHEN WORKING NEAR THE EQUIPMENT connections connectthe suction and recirculation hoses Connect the suction F1 and the recirculation hoses F2 to the pumping unit F3 and to the filter F4 as indicated in the picture CONNECTTHE GUN HOSE Connect the product feeding hose F5 to the filter unit F6 MAKE SUR...

Page 14: ...the product it is necessary to duly wash with a thinner Plunge the suction hose F9 in the container of the washing thinner Plunge the recirculation hose F10 in a collector a metal con tainer is recommended Open the recirculation tap F11 Set the pump feeding pressure at about 3 bar and open the air valve F10 F9 F11 The pumpwillstartandwilldischargetheoilfortherecirculation hose Close the recirculat...

Page 15: ... sure that the product and the thinner are suitable to be sprayed Make sure that the thinner is suitable to be used with the product to be sprayed Make sure that the product has been duly filtered and mixed NOZZLE AND FILTERS The nozzle and the filter shall be suitable for the gun accor ding to the product to be sprayed and to the operation to be carried out refer to the assembly tables and instru...

Page 16: ...s of the product to be used and the kind of operation to be performed Plunge the suction hose G1 and the recircu lation hose G2 in the product container G3 G1 G2 G3 Open the recirculation tap When the air tap G4 is closed make the air flow from the compressed air supply Checkonthepressuregauge G5 thatthepressuredoesnot exceed 2 3 Atm adjust it with the knob G6 of the regulator With an empty pump a...

Page 17: ...flow for a few seconds Then close the recir culation tap The pump will continue to work until the product will fill the high pressure flexible hose up to the gun then it will stop NEVER direct the gun towards yourself or anyone else Getting in touch with the jet might cause serious wounds In case of wounds derived by the gun jet immediatly provide for medical assistance speci fying the product you...

Page 18: ...y control or maintenance operation on the pump always close the com pressed air supply and discharge the pressure in the circuit Rif 16325 LUBRICATING THE GASKETS RING NUT Periodicallycheck andinanycaseeachtimethepump is started after a long period of downtime that the gaskets ring nut is tight in order to avoid any product leak Weekly check that the gaskets ring nut I1 is tight To tighten the gas...

Page 19: ... for product output I4 Dailycheckthattheringnutiscoveredwithhydrau lic oil rif 16325 the oil improves the sliding of the piston and prevent the product coming out from sealing gaskets to dry once the equipment is stopped REPLACEMENT OFTHE PUMPING UNIT GASKETS Unscrew the filter group J1 from the pump housing J2 Unscrew the three self locking nuts J3 and remove the pumpingunit J4 byunscrewingitfrom...

Page 20: ...he group of the suction valve J8 When reassembling the seat of the valve J12 in the piston J9 the thread shall be covered with threads braking adhesive Remove the piston J9 from the pump housing and replace the gaskets upper set J10 or lower set J11 respecting the assembly order of the same J10 J11 J12 J9 J8 J7 ...

Page 21: ... by screwing the valve in its seat MANUAL SERVICING OFTHE PNEUMATIC MOTOR Thepumpfeedingairpressureshallneverbehigherthanthe maximum value provided by the technical data sheet Failure inrespectingthisvaluecouldcausetheblockingofthevalves of the pneumatic motor in the cycle inversion position In order to restart a blocked motor close the air feeding valve and release the air pressure in the circuit...

Page 22: ...of its run and unscrew the plug M1 Block the guide rod M2 with clamping pliers and replace the plug M1 with a M8 nut M3 unsprew the plug L1 and pull it upwards together with the guiderod L2 bymakingthusmanuallytrigtheruninversion group screw the plug Remove the screws M4 M2 M3 M4 M1 M M ...

Page 23: ...otheinnerwalls of the same By keeping the hands far from the cross piece M6 press on the rocker arm M7 so that the cross piece M6 trigs downwards drain valves closed Unscrewthetwocounternuts M8 whichblockthevalvescrews Remove the valve screws M9 and check the wear condition of the gaskets M10 M5 M6 M7 M8 M8 M10 M9 ...

Page 24: ...efore reassembling all parts lubricate them with light and water proof grease Adjust then the distance A between the gaskets and the surface of the piston This adjustment shall be done with the cross piece M7 down and it can be better done by using our special metering device After having reassembled all parts before connecting the group to the pump test it by feeding a small quantity of air 3 4 b...

Page 25: ...sieveforproduct outlet are too thin Check the air supply line Increase the diameter of the feeding air pipe Open the recirculation nozzle and checkthatthepumpstarts Unscrew thehighpressurefilterandcleanand orreplacethefiltersieve Cleanand or replace the gun filter Clean the suction filter Decrease the feeding pressure Manually service the pneumatic motor Disassemble the motor and inspect it Add pr...

Page 26: ...24 VEGA 23 1 English ...

Page 27: ... MISTLESS version page 37 38 Completepneumaticmo tor Rif 9100 page 26 Vega stainless steel split pump complete pumping unit page 28 Vegasplitpumpcomplete pumping unit page 30 Vega split pump on tank complete pumping unit page 32 Vega split pump on tank page 34 HighpressuregunAT250 page 40 O O P P Q Q S S X X W W R R T T U V U V ...

Page 28: ...0 COMPLETE PNEUMATIC MOTOR ATTENTION always indicate code and quantity of each requested detail L A R I U S V E G A 1 2 3 9 9 10 10 11 11 12 13 17 18 4 5 6 7 8 14 15 16 21 22 23 19 24 25 27 32 29 30 26 31 33 34 35 29 28 36 38 37 20B 20 20A O O ...

Page 29: ...1 Pos 20A 20B 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Rubber valve Valve screw Washer Piston rod Complete washer O ring O ring Motor support Grounding plate M6 screw Felt gasket M8 screw Front label Upper label M4 screw Tie rod M10 Nut Elbow 3 8 Ball valve Quick coupling 3 8 ø 12 1 1 1 1 1 1 1 1 1 1 2 4 1 1 12 3 3 1 1 1 91000 96001 95075 91028 96005 96006 96007 96024 96008 4108 32024...

Page 30: ...PLETE PUMPING UNIT ATTENTION always indicate code and quantity of each requested detail Complete line filter Complete pumping unit 10 12 14 15 16 17 18 19 20 13 21 22 23 24 25 26 27 28 30 29 32 31 33 34 35 36 11 37 38 15A 23A 1 2 3 4 5 6 7 8 9 10 11 12 13 10 P P ...

Page 31: ...ose fitting Bushing Filter fitting Gasket Liner 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 98440 91001 1 3429 98506 91001 98454 91031 91048 98456 98455 91008 3323 98452 98458 98460 91022 91049 98462 96090 98463 98466 98368 98370 96093 96094 98373 98374 98376 96099 98378 96083 91512 Kit 40045 spare kit Pos Complete line filter 3 8 gas plug Filter tank Sieve spring Filter sieve 200m Filter sieve 100m Filter si...

Page 32: ...MPING UNIT ATTENTION always indicate code and quantity of each requested detail 10 12 14 15 16 17 18 19 20 13 21 22 23 24 25 26 27 28 30 29 32 31 33 34 35 36 11 37 38 15A 23A 1 2 3 4 5 6 7 8 9 10 11 12 13 10 Complete line filter Complete pumping unit Q Q ...

Page 33: ...hose fitting Entry liner Filter fitting Gasket Liner 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 91027 91001 1 3429 98506 91001 98454 91031 91048 98456 98455 91008 3323 98452 98458 98460 91022 91049 98462 96090 98463 91714 96092 98370 96093 96094 98373 95089 96098 96099 98378 96083 91512 Kit 40045 spare kit Pos Complete line filter 3 8 gas plug Filter tank Sieve spring Filter sieve 200m Filter sieve100m Filte...

Page 34: ...PUMPING UNIT L A R I U S V E G A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 36 32 33 34 35 32 34 33 31 37 1 2 3 4 5 6 8 7 9 Complete line filter Complete pumping unit ATTENTION always indicate code and quantity of each requested detail R R ...

Page 35: ...od Washer Male V ring Teflon and glass gasket standard Pure Teflon gasket Leather gasket Code Description 10 11 12 13 13A 14 15 16 17 18 19 20 21 21A 21B Q ty 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 Pos Code Description Q ty 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Female V ring Ø5 16 ball Pumping unit piston Ball guide Ring O ring Ball locking pin Ø1 2 ball Suction valve Fitting Fitting Hub Hub nut ...

Page 36: ...34 VEGA 23 1 English VEGA SPLIT PUMP 23 1 OnTANK RIF 91700 L A R I U S V E G A 14 2 13 8 7 6 4 5 1 15 4 18 17 16 10 9 11 12 19 3 ATTENTION always indicate code and quantity of each requested detail S S ...

Page 37: ...re gauge Code Description 4 5 6 7 8 Q ty 2 1 1 1 1 91735 91020 91101 91736 10103 96259 Pos Complete tank filter Filter tank Fine mesh filter disc Large mesh filter disc Spring Code Description 9 10 11 12 Q ty 1 1 1 1 91725 91726 35006 35007 35008 Pos Complete container Container handle Split pin M6 screw Container cover Washer M6 Nut Container Code Description 13 14 15 16 17 18 19 Q ty 1 2 3 1 3 3...

Page 38: ...rolley plate Wheel Feet Code Description 1 2 3 4 5 Q ty 1 1 1 2 2 Pos Code Description Q ty 6 7 8 9 10 Wheel washer Screw Washer Nut Split pin 6 2 2 2 2 96320 16271 16272 16954 91023 37403 91047 8047 95063 91026 84007 10 10 7 8 9 6 4 6 5 ATTENTION always indicate code and quantity of each requested detail T T ...

Page 39: ...n 1 2 3 4 Q ty 1 1 2 2 Pos Code Description 5 6 7 8 TCE UNI 5931 M6x22 screw Bajonet coupling Pressure gauge Rilsan tube 2 1 1 1 96250 96015 91107 91026 95063 8047 10103 96259 96217 AIRLESS VERSION Rif 96250 AIR REGULATION UNIT Q ty ATTENTION always indicate code and quantity of each requested detail 1 2 3 4 5 6 7 8 U U ...

Page 40: ...ption Q ty 9 10 11 12 13 14 15 16 17 Air regulator 1 4 MF adapter MF 1 4 elbow 1 4 cupper gasket 1 4 mm adapter Pressure gauge bracket UNI 5588 M6 nut Ø 6 washer TCE UNI5931 M6x22 screw 1 1 1 1 1 1 2 2 2 96262 96216 96259 91107 91020 3379 10103 3560 8167 3344 8055 1 5255 33012 3289 510510 91026 95063 8047 MISTLESS VERSION Rif 96262 AIR REGULATION UNIT 9 1 2 3 4 5 6 10 7 11 8 12 13 15 16 17 14 17 1...

Page 41: ...ode Description Q ty 1 2 3 4 5 6 7 Paints suction system with stain less steel suction tubes Asssieme filtro di fondo Suction hose complete with filter with split suction unit Filter tank Thin filter disc 80 mesh Thick filter disc 25 mesh Spring Split recirculation tube 1 1 1 1 1 1 1 16110 35020 16608 35005 1 35006 35007 1 35008 16609 16111 35020 16612 35005 1 35006 35007 1 35008 16613 PAINTS SUCT...

Page 42: ...40 VEGA 23 1 English ATTENTION always indicate code and quantity of each requested detail A 1 2 3 4 6 12 5 11 6a 6b 6c 6d 6e 7 8 9 10 13 14 15 6h 6a 6h 6b 6f 6g 6g 6 AT 250 HIGH PRESSURE GUN X X ...

Page 43: ...mplete linkage Trigger gun Safety lever Brake washer Trigger Pin Pin Pin Nut M3 Washer Gun body Spinet Plate Self locking nut M5 Copper gasket Filter Handgrip Spring Copper gasket Articulated joints M16x1 5 Articulated joints 1 4 See table 18270 18280 11004 11006 11032 11203 11008 11010 11011 11009 11012 11013 11034 1 11027 11016 11206 11207 11208 11209 11020 11018 11017 32010 11015 11155 A 1 2 3 ...

Page 44: ...base UE 11 16x16 Art 18280 GASKET SUPER FAST CLEAN NOZZLE SUPER FAST CLEAN Nozzles codes SFC07 20 SFC07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SFC13 20 SFC13 40 SFC13 60 SFC15 20 SFC15 40 SFC15 60 SFC17 20 SFC17 40 SFC17 60 SFC19 20 SFC19 40 SFC19 60 SFC21 20 SFC21 40 SFC21 60 SFC23 20 SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 SFC27 60 SFC27 80 SFC29 20 SFC29 40 SFC29 60 SFC29...

Page 45: ...t 18065 15 mt ANTISTATIC TUBE 3 16 M16x1 5 max pressure 210 bar Art 6164 5 mt Art 55050 7 5 mt Art 35018 10 mt ANTI PULSE TUBE 1 4 M16x1 5 max pressure 250 bar Art 35013 5 mt Art 35014 7 5 mt Art 35017 10 mt Art 18026 15 mt Art 96200 LINE FILTER galvanized Art 98387 LINEFILTERstainlesssteel GUN EXTENSION Art 153 cm 30 Art 153 cm 40 Art 155 cm 60 Art 158 cm 80 Art 156 cm 100 ...

Page 46: ...ll bracket Vega 23 1 stainless steel on wall bracket Code DescriPTION 91500 91504 91700 91900 91905 Vega ratio 23 1 without working kit Pump complete with line filter discharge valve suction recirculation system Rif 91700 VERSION ON TANK Rif 91500 VERSION ON TROLLEY Rif 91900 VERSION ON WALL BRACKET VERSIONs Z Z ...

Page 47: ...ega with line filter suction recirculation system High pressure tube Ø 3 16 coupled M16X1 5 mt 7 5 Airless gun AT250 revolving coupling m16x1 5 Super fast clean base Vega 23 1 Version on tank accessories complete with FRL and drain valve Vega with line filter suction recirculation system High pressure tube Ø 3 16 coupled M16X1 5 mt 7 5 Airless gun AT250 revolving coupling m16x1 5 Super fast clean ...

Page 48: ... 1127 1 EN 13463 1ed EN 13463 5 Max number of cycles per minute 60 Room temperature 20 C 60 C Fluid max temperature C 60 C SAFETEY INSTRUCTIONS FOR THE USE OF PISTON PNEUMATIC TRANSFER PUMPS VEGA SERIES IN POTENTIALLY EXPLOSIVE ENVIRONMENTS IN PRESENCE OF GAS OR VAPOURS 91360 91362 5 1 3 8 bar GC 3 8 Ball valve GC 3 4 40 bar 10 l min 91365 91361 5 1 3 8 bar GC 3 8 Ball valve GC 3 4 40 bar 10 l min...

Page 49: ...eans of suitable electrical connector The feeding and suction hoses should be metal pipes or plastic pipes with metal braid or plastic pipes with textile braid equipped with a suitable grounding conductor Pumps must be installed on containers made of metal or antistatic material duly grounded Gas or vapour rising from flammable liquids shall belong to the group IIB The user must periodically contr...

Page 50: ...is declaration is referred to complies to the fol lowing directive Directive 94 9 EC ATEX 3 X Compliance has been verified on the basis of the requirements provided by the following rules and documents EN 1127 1 EN 13463 5 EN 13463 1 Marking II 2 G c IIB T6 Tamb 20 C 60 C Tmax fluid 60 C Technical dossier VEGA ATX 08 Technical dossier c o INERIS 0080 Calolziocorte LC 15 12 2008 Signature LARIUS AE...

Page 51: ...49 PAINT SPRAYING EQUIPMENT L innovazione Quella vera ...

Page 52: ...IRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMERS TECHNICAL SERVICE AIRLESS PNEUMATIC PUMPS Manufacturer GHIBLI 30 1 Art Nr 96000 NOVA Rif 95040 GHIBLI ZINC Rif 96900 OMEGA ZINC Rif 7430 OMEGA AIRLESS Art Nr 7300 OMEGA MISTLESS Art Nr 7340 SUPERNOVA45 1Rif 65100 SUPERNOVA68 1Rif 65102 SUPERNOVA80 1Rif 65104 GHIBLI MIX 2K 40 1 INOX Rif 24561 ...

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