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Lange Originals Hoist A Cart GEN. 2, Assembly Instructions Manual

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Lange Originals Hoist A Cart GEN. 2 Assembly Instructions Manual Download Page 17

CART

A

HOIST

™

GEN. 2

®

STEP 16

Special Instructions:  

Roll down your windows before you undo the power harness from the doors. Remove your doors 

and place the hinge bolts in the slots (Fig. 1) on the Hoist A Cart

tm.  

CAUTION: Do not put your doors on an empty cart that 

does not have the top on it, or try to reinstall your top while the doors are on the cart. We’ve also provided Velcro door 
straps so the doors aren’t flapping around as you move the cart. Loop it through the door handle and then around the 
strap on the hardtop. Use them as you move the cart or store them like that with the wedged towels for the (hopefully) 
long summer nap (storage).  I always like to get the cart relatively close to where I’m going to store it before I put the doors 
on it. 

Locate parts

:

 Your doors,  Velcro door straps 1” x 24” (HAC-070)

 

 

Fig. 1

Fig. 2

Summary of Contents for Hoist A Cart GEN. 2

Page 1: ...king Safety Caster All four Casters Swivel Pin Spring Safety Lock Rubber Coated Protecting Hardtop Sliding Tray With ABEC Bearings 1 1 2 Wide Easy Wind Nylon Webbing Paint Protection Pads Touch Points Patented Smart Hook allows window to be closed Thick Foam Covered Hardtop Touch Points Quick Release Strap The Ultimate Top Removal and Storage System ...

Page 2: ...ons are setup into smaller steps that follow a step by step process to build the frame assem bly of your new Hoist A CartTM section in the header of the step Secondly assemble the hardware and parts as show in the picture guide Please note that some items in the parts list will not be used in the written portion of the instructions Bolts are measured from the base of the head to the end of the thr...

Page 3: ...tor Bolt Washer Nut and Wing Nut Bag has two pieces of each item Velcro Straps Bag of two for use with the Door Hangers 37 4 7 6 1 2 1 1 HAC 066 HAC 065 HAC 063 HAC 064 HAC 069 HAC 068 HAC 054 HAC 055 HAC 060 HAC 061 HAC 051 HAT 123 HAT 130 HAC 056 Main Lifting Strap In box with Crank Unit Steering Handle Rolling Base Left Assembly Assembled with hardware Rolling Base Right Assembly Assembled with...

Page 4: ...QTY HAC 053 HAC 058 HAC 057 HAC 067 HAC 050 HAC 052 Main Vertical Post Rear Bar Rear Support Bar with Welded Plate Front Bar with Welded Plate Lifting Bar Rollers already assembled Vertical Extension Bar 1 1 1 1 1 1 1 HAC 062 HAC 059 Bar for Rolling Assembly Support Bar 2 Page 4 ...

Page 5: ...Only tighten the nuts finger tight and tighten everything down at once when you put the casters on in a later step 4 The bolt heads on this diagram are exaggerated to make them easier to see HAC 015 HAC 015 HAC 015 HAC 015 HAC 075 HAC 075 HAC 075 HAC 059 HAC 075 HAC 059 HAC 058 HAC 055 HAC 057 HAC 075 HAC 075 HAC 075 HAC 059 HAC 075 HAC 059 HAC 058 HAC 055 HAC 057 Page 5 ...

Page 6: ...ocate parts HAC 060 HAC 061 Locate hardware HAC 076 3 8 X 1 75 bolt qty 4 HAC 015 3 8 nyloc nut qty 4 Special Instructions Tighten all bolts from this and previous steps to a snug fit Do not overtighten it will bend the metal and void your warranty HAC 060 and HAC 061 are directional unique parts Pay attention to the welded tabs and hole placement on the diagram below to match the welded tabs and ...

Page 7: ... X 3 4 bolt QTY 16 HAC 015 3 8 nyloc nut QTY 16 Special Instructions Install the casters HAC 015 HAC 015 HAC 015 HAC 015 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 073 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 015 HAC 073 HAC 073 HAC 073 HAC 073 Page 7 ...

Page 8: ... for storage Leave these bolts loose finger tight until the next step STEP 6 Locate parts HAC 051 X 2 HAC 050 HAC 052 Locate hardware HAC 078 3 8 X 2 5 bolt QTY 3 HAC 015 3 8 nyloc nut QTY 3 HAC 079 HAC 079 HAC 015 HAC 015 HAC 053 HAC 079 HAC 079 HAC 015 HAC 015 HAC 078 HAC 053 HAC 052 HAC 050 HAC 078 HAC 081 HAC 078 HAC 078 HAC 015 HAC 051 HAC 015 HAC 015 HAC 052 HAC 050 HAC 078 HAC 080 HAC 078 H...

Page 9: ...071 roller bushing QTY 3 HAC 072 roller pin QTY 3 HAC 078 3 8 X 2 5 QTY 3 HAC 015 3 8 nyloc nut QTY 3 Special Instructions Install the push handle in the back of the upright bar as pictured below and use snap clevis pin to secure in place Slide the fulcrum arm into the base Use HAC 081 the snap pin to set the desired height The height will depend on the lift and and tire size of your Jeep STEP 8 L...

Page 10: ...eave the set screw loose Put the cradle on the base of the platform as show in Fig 2 Push the parts HAC 064 so that the bearing wheels align on top of the bars and tighten the larger set screw in place The smaller set screws should be set so that they just barely touch the bars HAC 060 and HAC 061 Fig 3 and should allow the assembled cradle bar to roll slide freely STEP 9 Locate parts HAC 063 HAC ...

Page 11: ...ighten Careful not to cross thread these Then install HAT 056 by sleeving foam pieces on and installing bolts as show in diagram Locate parts HAC 054 HAC 056 HAT 018 QTY 2 Locate hardware HAC 079 3 8 x 3 QTY 2 HAC 015 QTY 2 HAC 074 3 8 x 5 QTY 3 Install 3 HAC 074 bolts in these holes on the crank case HAT 079 HAT 015 HAT 056 HAT 018 HAT 018 HAT 079 Fig 3 Fig 4 LOCKED UNLOCKED Page 11 ...

Page 12: ... It threads over the the first roller on the arm and down Fig 3 It s very important that the strap does not twist Take the other free end and wind it over the top of the roller in the rear Fig 4 and thread above the first roller on the arm and drop down on the furthest roller on the extended arm Fig 5 Return the snap hooks to the ends of the straps Locate parts 30 ft strap with two snap hooks on t...

Page 13: ...ng your top off like a black thumbnail Find those elevator bolts and put them in the first hole closest to the front of the Jeep Fig 2 Put a washer on top then a 5 16 inch nut Tighten this nut down with a 1 2 inch wrench tighten until the bottom of the elevator bolt is all the way flush Fig 3 Put the strap on through the grommet with the loop facing away from the top Fig 4 5 Thread on the wingnut ...

Page 14: ...in the future Open the rear window and rear gate of the Jeep Attach the quick link to the rear hook Place the corresponding hook in the dead center of the top Fig 2 3 with the top of the hook through the gap in the glass and the base securely hooked on the molding of the top Fig 4 JL owners note that this is a tight fit some extra pressure to get it over the molding may be needed Then close the gl...

Page 15: ...oist a cart isn t tall enough make adjustments by removing the center quick release pin and going up There still should be slack in the strap this is okay If you couldn t resist the urge and wound up the strap unwind it now it s time to balance the strap Engage the brakes on the back casters While at the rear of the cart pull the loose strap close to the spool and crank so the slack is taken out o...

Page 16: ... to retain them from getting lost Lock the rear casters in place Unlock the position pins by pulling them out and then twisting them 1 4 turn Lift the hardtop and pull toward yourself while walking backward until the position pin clicks into place Then lift up and rest the top on the foam fig 4 If you re lucky enough to have an awesome Sahara or Rubicon with a painted top you don t want to store i...

Page 17: ... your top while the doors are on the cart We ve also provided Velcro door straps so the doors aren t flapping around as you move the cart Loop it through the door handle and then around the strap on the hardtop Use them as you move the cart or store them like that with the wedged towels for the hopefully long summer nap storage I always like to get the cart relatively close to where I m going to s...

Page 18: ...red or replacement items at no cost Normal Responsibilities of the Buyer Buyer is responsible for the inspection and tightening of bolts nuts screws lag screws gears pulleys casters u clamps hooks and any other parts that require regular attention Lubricating of some parts is necessary such as the crank type worm gear on crank type lifting units This Warranty Does Not Cover 1 Any defect caused by ...

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