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ASSEMBLY INSTRUCTIONS

Page 14

BLACK DOG  42 XT GRILL & SMOKER

MODEL 590135

®

12

STEP

13

STEP

14

STEP

 STEP 12:  ASSEMBLE FIREBOX TOP FRAME

Assemble the firebox top frame [ CH ] to firebox 
panels [ CD, CE, CJ ] using (9) 12MM bolts [ AG ].

Tighten all bolts securely.

 STEP 13:  ASSEMBLE FIREBOX DOOR HEADER

Slide the firebox door header panel [ CG ] on panels [ CD, CE ] 
so the ends overlap as shown.  Use (2) 12MM bolts [ AG ] and 
hexnuts [ AC ] to assemble each end.  SEE STEP 13.

Use (3) 12MM bolts [ AG ] to assemble the top of the door 
header panel [ CG ] to the top frame [ CH ].  SEE STEP 13A.

Tighten all bolts securely.

 

 STEP 14:  ASSEMBLE FIREBOX BOTTOM

Place the firebox bottom panel [ CF ] on the inside 
of panels [ CD, CE, CJ ].  Use (9) 12MM bolts [ AG ] 
and hexnuts [ AC ] to assemble the firebox bottom 
panel [ CF ] to the panels.

Tighten all bolts securely.

AG

AG

CH

AG

AC

CF

CE

CD

CH

CG

CE

AG

AC

CD

CD

CE

13A

STEP

CH

CG

CE

AG

CD

CG

CJ

CJ

Summary of Contents for BLACK DOG 42 XT

Page 1: ... AND SURFACES WITH SOAP AND HOT WATER PRIOR TO AND AFTER HANDLING RAW POULTRY AND MEATS FOR MORE INFORMATION CALL USDA MEAT AND POULTRY HOTLINE 1 800 535 4555 IN WASHINGTON DC FOOD SAFETY READ FIRST RULES FOR SAFE OPERATION VER 4 10 1 09 SMOKER CHAMBER AND GRILL MODEL 590135 THE BLACK DOG IS FOR OUTDOOR USE ONLY KEEP THE BLACK DOG AWAY FROM BUILDINGS FLAMMABLE ITEMS AND VEHICLES DO NOT USE THE BLA...

Page 2: ... AJ BG AG AG K AG AG AH AG BB AC AH AB W AC AB AG AJ BG BK AC AC BL AE AF V AC AB AH AG AK AK EXPLODED VIEW OF SMOKER CHAMBER PARTS NOTE Some parts are not shown in scale for clarity MODEL 590135 BLACK DOG 42 XT GRILL SMOKER Page 2 BJ BH AL PRE ASSEMBLED VENT PLATE ACTS AS A BLOCKING PLATE ONLY L1 ...

Page 3: ...EBOX PARTS MODEL 590135 BLACK DOG 42 XT GRILL SMOKER Page 3 X Y1 Y2 AK AK NOTE Some parts are not shown in scale for clarity AA AH CH CB CJ AL CD AG AG CF AC AG CG AG CM CN BD BE AG CK CL AB AC CR CQ CP B AG AC V CA CE L1 ...

Page 4: ...use contrary to operating instructions Furthermore Landmann does not warrant in any way the paint finish of the product or cover damage or deterioration due to any normal or severe weather conditions or to any chemical exposure These warranties do not cover surface scratches or heat damage which is considered to be normal wear These warranties exclude liability for any indirect incidental conseque...

Page 5: ... WASHER BL 1 COLLAR BH 2 CAP NUT x 2 x 22 BLACK DOG 42 XT GRILL SMOKER MODEL 590135 2 WHEEL AXLE LOCKNUT AD 5 LOCK WASHER AB 22 HEXNUT AC 2 EYE BOLT BK x 2 BE x 4 4 8MM LID HINGE SET SCREW AK x 10 AH 10 8MM BOLT x 1 x 2 1 TENSION SPRING BJ x 1 x 5 x 2 x 2 Page 5 x 1 1 FLANGE NUT CR 1 FIREBOX HANDLE WASHER x 1 CN 1 FIREBOX HANDLE SPACER WASHER CP x 1 ...

Page 6: ...L 590135 A 1 SMOKER CHAMBER LID B 1 CASTER LEG C 1 WHEEL AXLE LEG D 1 MAIN TOP FRAME E 1 FRONT LEG CONNECTOR F 1 BACK LEG CONNECTOR M 1 BACK PANEL G 1 DOOR FRAME PANEL H 1 LEFT DOOR J 1 RIGHT DOOR K 1 LEFT PANEL L1 1 RIGHT SMOKE ACCESS PANEL Page 6 ...

Page 7: ...GHT LID HINGE BA 1 CHARCOAL GRATE FRAME PART LISTINGS BLACK DOG 42 XT GRILL SMOKER MODEL 590135 N 1 BOTTOM PANEL 2 LEFT LID HINGE Page 7 W 2 AIR VENT P 1 ASH TRAY Y1 Y2 2 LEG CASTER AL 1 FIREBOX DOOR VENT CL ...

Page 8: ...WHEEL U 1 WHEEL AXLE BF 1 ADJUSTMENT ROD 2 SPRING HANDLE 2 ADJUSTMENT WIRE AND COLLAR 2 CHARCOAL GRATE 13 6 x 14 6 V 3 COOKING GRATE 14 6 x 16 5 BB BD 1 CHARCOAL GRATE ADJUSTMENT HANDLE ROD BC Z 1 DOOR LATCH BG 1 FIREBOX CHARCOAL GRATE 16 3 x 18 5 CB 1 FIREBOX DOOR HANDLE ROD CM 1 FIREBOX DOOR LATCH CQ ...

Page 9: ...K DOG 42 XT GRILL SMOKER MODEL 590135 1 FIREBOX INSIDE PANEL CJ 1 FIREBOX DOOR CK 1 FIREBOX DOOR HEADER PANEL CG 1 FIREBOX BOTTOM PANEL CF 1 FIREBOX LID CA 1 FIREBOX TOP FRAME CH 1 FIREBOX FRONT PANEL CD 1 FIREBOX BACK PANEL CE ...

Page 10: ...olt AE Finger tighten the bolts only at this time Assemble leg connector F to leg C using 1 40MM bolt AF Assemble leg connector E to leg C using 1 60MM bolt AE Hold the leg connectors in the correct orientation and tighten all bolts securely STEP 2 ASSEMBLE LEFT PANEL RIGHT SMOKE ACCESS PANEL VENT Assemble the right smoke access panel L1 to leg B using 2 12MM bolts AG Assemble the left panel K to ...

Page 11: ...oles Start all bolts and finger tighten only before final tightening for this step Start by using 4 40MM bolts AF to assemble the main top frame D to legs B C Next use 3 12MM bolts AG to assemble the main top frame D to the door frame panel G Tighten all bolts securely STEP 4 ASSEMBLE DOOR FRAME PANEL Align the door frame panel G with the threaded inserts on the legs Assemble the door frame panel ...

Page 12: ...he adjustment rod indentation and secure the collar BH with 1 12MM collar set screw AJ SEE STEP 8D Align the adjustment wire and collars BG to the indentions in the rod and secure each with 1 12MM collar set screw AJ SEE STEP 8D BLACK DOG 42 XT GRILL SMOKER MODEL 590135 T AD U C T AD 7 STEP 8A STEP IMPORTANT BF K CARDBOARD OR FOAM AL AL B 8B STEP BF BG LONG WIRE LONG WIRE SHORT WIRES BH BJ 8D STEP...

Page 13: ...nel L1 aligning the smoke access holes STEP 10 ASSEMBLE FIREBOX BACK PANEL Assemble the firebox back panel CE to leg B using 3 12MM bolts AG The firebox back panel CE assembles on top of the firebox inside panel CJ Tighten all bolts securely STEP 11 ASSEMBLE FIREBOX FRONT PANEL Assemble the firebox front panel CD to leg B using 3 12MM bolts AG The firebox front panel CD assembles on top of the fir...

Page 14: ... CD CE so the ends overlap as shown Use 2 12MM bolts AG and hexnuts AC to assemble each end SEE STEP 13 Use 3 12MM bolts AG to assemble the top of the door header panel CG to the top frame CH SEE STEP 13A Tighten all bolts securely STEP 14 ASSEMBLE FIREBOX BOTTOM Place the firebox bottom panel CF on the inside of panels CD CE CJ Use 9 12MM bolts AG and hexnuts AC to assemble the firebox bottom pan...

Page 15: ... FIREBOX DOOR HANDLE Slide the handle washer CN onto the firebox door handle rod CM and insert into the firebox door CK hole Slide the spacer washer CP onto the door handle rod with spacer facing away from the door Slide the door latch CQ onto the rod aligning with the key Assemble with flange nut CR Tighten securely Slide the spring handle BD onto the door handle rod CM and assemble with a cap nu...

Page 16: ...L1 First thread 1 hexnut AC onto each eye bolt and spin the hexnut until it tightens no more threads Next insert the eye bolt into the panel and assemble with 1 washer BL and hexnut AC Tighten all screws and hexnuts securely STEP 18 ASSEMBLE LIDS Carefully place the smoker chamber lid A on the main top frame D and align with the tubes on the backside Insert the lid hinges Y1 Y2 in the tubes as sho...

Page 17: ...rely Assemble 1 handle AA to the smoker chamber lid A and 1 handle AA to the firebox lid CA using 2 8MM bolts AH per handle Assemble the air vent W to the smoker chamber lid A sides using 1 12MM bolt AG lock washer AB and hexnut AC Note the vent plate on the right side is pre assembled This vent is not used and acts as a blocking plate only TO ADJUST THE TEMPERATURE NEEDLE USE A SLOTTED SCREWDRIVE...

Page 18: ...wire BG and pull it through the eyebolt BK continue pulling the wire to the side hook on the charcoal grate frame BA Hook the wire loop to the side hook Unwind the short wire BG and pull it to the front hook on the charcoal grate frame BA Hook the wire loop to the front hook Assemble the other side same as above BB V BA 2 PIECES 2 PIECES CB V STEP 22 INSERT ALL GRATES Place 2 charcoal grates BB on...

Page 19: ...ocess Do not use firewood or wood chunks Adjust all vent dampers to full open After the coals have ashed over close the lids STEP 3 Maintain the coals for 1 hour keeping the lids closed as much as possible The temperature gauges should be above 300 degrees After 1 hour of heat allow the grill to cool completely on its own It is important not to scrape or rub any surface during the curing process T...

Page 20: ...to smoke and cook food This gives a 2 tier cooking area and twice the cooking space SMOKE AND INDIRECT HEAT COOKING SMOKER 1 Pour the desired amount 3 6 lbs of charcoal onto the offset firebox charcoal grate and light charcoal according to the charcoal manufacturer instructions DO NOT ALLOW ANY CHARCOAL TO TOUCH THE PANEL SIDES 2 Adjust all vents to full open and keep the offset firebox lid open 3...

Page 21: ...s son hechos justo para el Perro 42XT Oscuro COST QTY 45 99 EACH BLACK DOG 42XT COVER TOTAL COST PRECIO CANTIDAD CADA PERRO 42XT OSCURO TAPA COST PRORROGÓ EXTENDED SHIPPING HANDLING 15 00 EACH CADA This high quality cover keeps out the elements Esta tapa de alta calidad no deja pasar los elementos x x For each cover Hay que incluyen cargos de envio para cada artículo comprado Must include shipping...

Page 22: ...BLACK DOG 42 XT GRILL SMOKER MODEL 590135 ...

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