ASSEMBLY INSTRUCTIONS
Page 11
STEP 6: ASSEMBLE BOTTOM PANEL
Carefully turn the grill assembly upside down onto a
piece of cardboard or foam. Place the bottom panel
[ N ] onto the leg connectors [ E, F ] and legs [ B, C ].
Start all bolts and finger tighten only before
final tightening for this step.
Assemble the bottom panel [ N ] using (12) 12MM
bolts [ AG ].
Tighten all bolts securely.
BLACK DOG 42 XT GRILL & SMOKER
MODEL 590135
®
™
STEP 5: ASSEMBLE MAIN TOP FRAME
Align the main top frame [ D ] threaded inserts with
the leg and door frame panel holes.
Start all bolts and finger tighten only before
final tightening for this step.
Start by using (4) 40MM bolts [ AF ] to assemble the
main top frame [ D ] to legs [ B,C ].
Next, use (3) 12MM bolts [ AG ] to assemble the main
top frame [ D ] to the door frame panel [ G ].
Tighten all bolts securely.
STEP 4: ASSEMBLE DOOR FRAME PANEL
Align the door frame panel [ G ] with the threaded
inserts on the legs. Assemble the door frame panel
[ G ] to the legs using (4) 12MM bolts [ AG ].
If the door frame panel fits too tightly, loosen
the front leg connector bolts [ AE ] slightly to allow
more space to slide in the door frame panel.
Align all panels and tighten all bolts securely.
D
AG
N
G
AG
AG
AF
6
STEP
5
STEP
4
STEP
TIP
NOTE
C
B
NOTE
AE
CARDBOARD OR FOAM
G
C
B
E
F
