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Section 2: Maintenance & Lubrication

10/11/06

ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu-Z

®

   357-103SM

Land Pride

Summary of Contents for ZT72

Page 1: ...2006 Printed ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Service Manual 10 11 06 24681...

Page 2: ...y for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein Land Pride reserves the right to revise and improve its products as it...

Page 3: ...cations 24 Torque Values Chart 28 Additional Torque Values 28 Tire Inflation Chart 28 Specific Torque Values ZT Mower 29 Section 3 Adjustments 30 Torque Values 30 Neutral Creep Adjustment 30 Control L...

Page 4: ...4 Section 1 Specifications Capacities ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride Quick Reference Section 1 Specifications Capacities...

Page 5: ...art No 831 034C 831 038C Fuel Filter Part No 831 031C 831 035C Air Filter Part No Inner Filter 1103 Outer Filter 11013A 839 323C ZT60 ZT72 Accu Z Hydrostatic Transmission Specifications Mower Model No...

Page 6: ...l plate Front Caster Wheels Free turning with greasable roller bearings Front Caster Forks 3 8 steel Deck Thickness 10 Gauge decks with reinforcements welded into spindle mount areas Box Section Reinf...

Page 7: ...lley guards 8 Discharge Chute Refer to Figure 2 2 9 Cutting Blades 10 Deck Underside Refer to Figure 2 3 11 Engine Oil Fill Dipstick Located under air cleaner mount 12 Engine Oil Drain Plug Located un...

Page 8: ...owers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride Top View of Mower Figure 2 3 Bottom view of Mower Deck Not Shown Figure 2 4 11 24 24 27 22 20 22 21 19 19 26 12 13 14 15 16 25 17 23 23 24516 2...

Page 9: ...indicated in column or annually whichever comes first Maintenance Schedule Service at Intervals Indicated Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 500 Hrs Clean mower Deck Engine C...

Page 10: ...12 Gauge Wheels 8 to 12 Battery 23629 WARNING Incorrect battery cable connections can damage the mower s electrical system and cause battery cables to spark Sparks around a battery can result in a ba...

Page 11: ...on page 51 for more information 23809 Uncovered 20 Amp Fuse IMPORTANT Do not use a high pressure washer on or around the hydraulic pumps and motors Water intrusion will result and void the warranty H...

Page 12: ...ace it seats against e Tighten filter approximately 3 4 of a turn more 7 Add hydraulic oil to the left fill hole 4 until oil reaches the top of the fill hole 8 Reinstall left fill plug 4 and tighten 9...

Page 13: ...e rim of the fuel tank or container opening at all times until fueling is complete Gasoline is a poison harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness...

Page 14: ...after every 4 hours of operation Crankcase dipstick and engine oil fill tube are located at the rear of the machine Mower must be sitting level when checking oil Refer to engine manual and maintenance...

Page 15: ...Filter Element 23984 Rain Cap Canister Cap Engine Oil Filter Drain Filler Tube Honda Engine Shown Figure 2 16 23979 OilDrain Plug Oil Filter Bumper Arm Removed for Clarity Engine Oil Filler Tube Cran...

Page 16: ...rvicing a used filter in any manner Land Pride does not warranty a dust induced engine damage if a used air filter element has been cleaned or serviced in any manner Improper Installation Improper ins...

Page 17: ...and remove ignition key Make sure blade engagement switch is in the down OFF position and spread both control levers fully apart 2 Disconnect negative battery cable 3 Place deck height in the lowest p...

Page 18: ...n on ground drive belt 4 by pulling on idler arm 6 and carefully removing the belt from the pump tension idler 5 Use caution when releasing idler arm 6 as spring 5 is in tension and will snap it back...

Page 19: ...AYS wear eye protection and gloves when sharpening a blade IMPORTANT Blade mounting bolts have right hand threads Turn blade bolts counterclockwise to loosen and clockwise to tighten IMPORTANT Replace...

Page 20: ...ied to the deck underside to minimize oxidation 3 Clean and touch up all scrapes with Land Pride spray paint 4 Check blades and blade bolts for wear and replace if necessary 5 Service air cleaner See...

Page 21: ...ain they are securely in place New Season Preparation The following service is required before starting the mower after storing it for a season 1 Clean mower removing trash and dirt accumulation 2 Che...

Page 22: ...er slit in pulley cover 1 Zerk Type of Lubrication Multi purpose Grease Quantity As required Multi purpose oil lube 23930 23933 25 Hours 25 Hours Right Blade Spindle Access through rubber slit in pull...

Page 23: ...f Lubrication Multi purpose Grease Quantity As required Front Axle Center Pivot Located at the bottom center of axle 1 Zerk Type of Lubrication Multi purpose Grease Quantity As required Every 500 hrs...

Page 24: ...24 Section 2 Maintenance Lubrication ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride Hydraulic Fitting Torque Specifications...

Page 25: ...25 Section 2 Maintenance Lubrication 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride...

Page 26: ...26 Section 2 Maintenance Lubrication ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride...

Page 27: ...27 Section 2 Maintenance Lubrication 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride...

Page 28: ...610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1...

Page 29: ...s Bolts for the engine to the frame 35 45 ft lbs Clutch pulley 50 ft lbs Pulleys on the spindle hubs 75 ft lbs Blades 75 ft lbs Fuel tanks bolts 15 ft lbs Park brake adjustment nuts 7 ft lbs 3 4 o rin...

Page 30: ...engine combustion air minute dust particles are abrasive to close tolerance engine and hydraulic assemblies Some repairs require the assistance of a trained service mechanic and should not be attempt...

Page 31: ...and safely lower mower wheels to the floor 23936 Pump Linkage Rod Jam Nuts Control Lever Stops The control lever stops are designed to do two things First and most important they must keep the pumps...

Page 32: ...l hard surface push blade engagement switch off turn switch key off and position both control levers in park to set park brakes 2 Raise the deck fully up DANGER For your safety and safety of others a...

Page 33: ...nts to it in step 12 on page 24 then the park brake lever arm 7 will need the following adjustments 1 With both control levers in park move the control lever that is located on the same side as the pa...

Page 34: ...ated a Remove bolts flat washers and locknuts that attach the upper control levers to the lower control levers b Switch right control lever with left control lever and reassemble bolts flat washers an...

Page 35: ...sate for a badly worn belt or pulley 24562 Deck Drive Belt Adjustment The spindle belt remains in constant tension by means of a spring tensioned idler The spring tension should be adjusted so that th...

Page 36: ...to 12 Gauge Wheels 8 to 12 3 of Deck Support Blocks Three Places 23800 Refer to Figure 3 14 5 Loosen the jam nut A adjusting nut B Move jam nut A approximately 1 away from the deck lift block Deck He...

Page 37: ...plate with the stop positioned in the 3 hole 16 Raise deck fully up until the stop handle catches on the cross notch in the deck height gauge bar 17 Remove all 3 support blocks Deck Lift Assist Sprin...

Page 38: ...up or down in 1 2 increments using the different axle mount holes in the roller mount bracket Adjusting Holes Anti Scalp Rollers 23922 NOTE When the anti scalp rollers are installed the minimum cutti...

Page 39: ...ervice manual for your specific engine Service manuals may be available online or from a authorized Honda or Kawasaki servicing dealer For your convenience the model numbers for the engines offered at...

Page 40: ...Loosen the over center latch and remove the deck belt from the clutch pulley 2 Disconnect the electric connection from the backside of the clutch NOTE If you are only removing the clutch do not disco...

Page 41: ...e stop attached to the from of the unit Be sure the rubber grommet is on the slot of the clutch 3 Slide the clutch onto the shaft until it rests against the drive pulley NOTE DO NOT FORCE OR HAMMER TH...

Page 42: ...DO NOT OVER TIGHTEN THE HOSE CLAMP as this can collapse the intake and allow dirt into the engine 5 Disconnect the wiring from the left side of the engine and the clutch pigtail being sure to label ea...

Page 43: ...1 Reverse steps above See clutch installation for step 3 2 FILL WITH PROPER AMOUNT OF OIL See specifications sec 1 PG 4 NOTE When re attaching the air intake hose take care to seat hose on the plasti...

Page 44: ...the four flange nuts on the muffler flange evenly 3 Remove the muffler If necessary clean the exhaust gasket from the engine manifold and the muffler Muffler Installation NOTE Always use new exhaust g...

Page 45: ...ts on the inside of the upper frame photo zt030 4 Remove the bolt that is located under the seat just above where the tank fitting comes thru the frame Remove the two bolts on the bottom of the tank j...

Page 46: ...bottom shaft to the bottom of the pulley NOTE this measurement will be used when reinstalling pulleys and belt 5 Loosen the two set screws and slide the pulley off the shaft photo zt007 6 Remove the d...

Page 47: ...the new pump onto the frame and tighten the two bolts on the bottom of the pump 3 Connect the hydraulic lines to the pump NOTE See torque specs sec 2 pg 29 photo zt014 4 Connect the pump control arm...

Page 48: ...bottom of the motor NOTE If you cap the lines you will not have to prime the pump 3 Mark and remove the two hydraulic lines at the bottom of the motor 4 Remove the two bolts that hold the brake lever...

Page 49: ...ckwards and will not work properly Torque the adapters See sec 2 pg 29 2 Install plated spacer onto the back of the motor Install the motor into the frame with the hydraulic ports facing down Connect...

Page 50: ...With smooth head vise grips clamp the line from the filter to the top of the pump photo zt043 3 Remove the front plug on the top head of the pump with a 6 hex wrench photo zt001 4 Install vacuum pump...

Page 51: ...n hex jam nut and turn both bypass valves counter clockwise one half to one revolution 2 Position both control levers in neutral with the handles together It will also be necessary to manually release...

Page 52: ...and needs to be replaced Symptom Lose of ground drive performance 1 Check oil level to make sure it is at the proper level 2 Install flow meter needle valve and pressure guage in the line between the...

Page 53: ...be left attached to the fuel line and just set on the deck while removing the brake solenoid 4 Disconnect the brake solenoid from the main wiring harness The clip is located just under the seat cross...

Page 54: ...ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride Brake Solenoid Installation 1 Reverse the above procedure 2 The brake will have to be re adjusted See Brake Adj...

Page 55: ...55 Section 7 Wiring 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride Honda Wiring Schematic Section 7 Wiring...

Page 56: ...56 Section 7 Wiring ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride Kawasaki Wiring Schematic...

Page 57: ...57 Section 7 Wiring 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride Electrical SystemTroubleshooting...

Page 58: ...58 Section 7 Wiring ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride...

Page 59: ...59 Section 7 Wiring 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride...

Page 60: ...60 Section 7 Wiring ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride...

Page 61: ...61 Section 7 Wiring 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride...

Page 62: ...62 Section 7 Wiring ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride...

Page 63: ...63 Section 7 Wiring 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride...

Page 64: ...64 Section 7 Wiring ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM 10 11 06 Land Pride...

Page 65: ...ng NOTE A spacer will fall out with the bearing photo zt045 4 Now drive the top bearing out of the top of the housing 5 Check the races in the housing for any damage 6 Drive the bottom bearing with th...

Page 66: ...e to the side 3 Disconnect the pump control rods from the steer arm support and set to the side 4 Remove the lower steer arms 5 Remove the 1 4 bolt on the left side just behind the where the steer arm...

Page 67: ...67 Section 8 Frame Steering Controls 10 11 06 ZT60 and ZT72 Zero Turn Radius Mowers Riding Mowers Accu Z 357 103SM Land Pride NOTES...

Page 68: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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