lancer Siberian Elite Series Installation, Operation & Service Manual Download Page 1 | Manualshive

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www.lancerbeverage.com

Siberian

™

Elite Glycol Chiller

220V / 60Hz

Installation, Operation &

Service Manual

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Summary of Contents for Siberian Elite Series

Page 1: ...www lancerbeverage com Siberian Elite Glycol Chiller 220V 60Hz Installation Operation Service Manual ...

Page 2: ...1 Receiving 5 5 2 Unpacking 5 5 3 Selecting a Location 5 5 4 Refrigeration Connection 6 5 5 Connecting Glycol Lines 6 5 6 Electrical Connection 6 5 7 Filling Unit with Glycol Water 7 5 8 Commissioning 7 6 Thermostat Carell Pjexs Thermostat Parameters 9 6 1 Thermostat Settings 9 6 2 Programming Instructions 10 6 2 1 Set Point 10 6 2 2 Other Parameters 10 6 2 3 Eco Mode 10 6 3 Alarm Signals 10 7 Sch...

Page 3: ...pan Hoshizaki is a global leader in food service equipment Hoshizaki Lancer s head office and manufacturing base is located in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD Perth WA and Auckland New Zealand 3 Our Products Hoshizaki Lancer specialises in the design engineering manufacture and marketing of beverage dispensing and Heat Recovery eq...

Page 4: ... drop below normal operating conditions Air tight design of the tank lid keeps condensation to a minimum to eliminate dilution of the glycol solution Tank molded legs allow easy cleaning under the unit once installed Semi submersible single phase pumps Operates using environmentally responsible R404A refrigerant as standard Offers low installation operating and maintenance costs due to single phas...

Page 5: ...carrier CAUTION To avoid personal injury or damage do not attempt to lift the unit without help Use of a mechanical lift is recommended 5 2 Unpacking Carefully unpack the Hoshizaki Lancer Siberian system chiller from the shipping carton 5 3 Selecting a Location Unit is for indoor use only unless suitably protected by a weatherproof enclosure The Hoshizaki Lancer Siberian system chiller should be l...

Page 6: ... carried out prior to gas charging We recommend that isolating valves are fitted to the refrigerant pipes adjacent to the unit and that the refrigeration be connected to a dedicated and correctly sized condensing unit Fully insulate suction line NOTE REMEMBER ONE OF THE MAIN FACTORS AFFECTING EQUIPMENT RELIABILITY AND COMPRESSOR SERVICE LIFE IS CONTAMINATION Pollution of the liquid could occur due...

Page 7: ...RRANTY The Hoshizaki Lancer Siberian system chiller requires a 30 glycol water mixture Put 12 7 gallons of glycol in the tank and fill with water until the glycol water mixture reaches the overflow The overflow should be plumbed away to a suitable drain or container via a Goose neck connection CAUTION ONLY USE PROPYLENE GLYCOL FOR FREEZE POINT DEPRESSION THE USE OF OTHER CHEMICALS MAY DAMAGE EQUIP...

Page 8: ...aporator suction line temperature via the probe 2 by pressing and holding the Arrow down button Record the lowest temperature and then set the AF parameter 9 F below this reading This will ensure protection of the HX plate and refrigeration system in the event of a pump failure or freeze up NOTE 1 The thermostat has a minimum compressor OFF time of 3 minutes to prevent short cycling Temperature di...

Page 9: ...mperature the control will stop the refrigeration system and will require a manual reset Antifreeze alarm can be reset by holding UP and DOWN keys for 5 seconds In case of probe 2 failure the antifreeze alarm function is inhibited and regulation is still performed If AF parameter is set to its minimum value the alarm function is inhibited rt F Time in hours of max min temperatures logging rH F Hig...

Page 10: ... key to display its value Press the UP or DOWN key to change its value Press the SET key to store the new value and move to the next parameter To exit from programming mode press the SET key for 3 seconds or wait 60 seconds without pressing any keys for the unit to time out 6 2 3 Eco Mode In the ECO mode an offset is added to the Set point St r4 To set the ECO mode press and hold the UP key on or ...

Page 11: ...ay vary No 016 12 February 2016 7 Scheduled maintenance 7 1 Monthly Check water glycol level Check water glycol concentration using refractometer see chart Relative freeze points and refractometer readings for propylene glycol water mix 30 20 10 0 10 20 30 0 10 20 30 40 glycol water mix freeze point C refractometer reading refractometer reading freeze point 30 20 10 32 F 14 F 4 F 22 F freeze point...

Page 12: ...pulled out Replace Replace solenoid Beer Warm Glycol bath temp outside control set points Suction line hand valve if fitted is closed Faulty glycol pump Faulty TX valve Incorrect glycol concentration poor agitation Check set points Open hand valve Replace pump Replace TX valve Check with refractometer adjust No product flow Thermostat set too low Frozen product line Adjust set point Switch off ref...

Page 13: ...ancerbeverage com Page 13 of 17 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000205 Images are for illustration purposes only as product may vary No 016 12 February 2016 9 Electrical Diagram Carel Thermostat ...

Page 14: ...lancerbeverage com Page 14 of 17 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000205 Images are for illustration purposes only as product may vary No 016 12 February 2016 10 Wiring Diagram Carel Thermostat ...

Page 15: ...04 SOLENOID VALVE EVR3 5 kW 2b 83000351 SOLENOID VALVE EVR6 8 10 kW 3 83000305 COIL SOLENOID VALVE 4a 85000099 LID SIBERIAN SPK4 11 1 PUMP 4b 85000108 LID SIBERIAN SPK4 11 2 PUMP 5 83000283 MAIN ELECTRICAL SUPPLY PLUG AND CABLE 6a 87600222 TX VALVE 404A 3 kW 6b 87600223 TX VALVE 404A 5 kW 6c 87600224 TX VALVE 404A 8 10kW 7 83000184 THERMOSTAT CAREL PJEASY 8 83000245 SWITCH ROCKER GREEN ILLUM 9 830...

Page 16: ...ncer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Hoshizaki Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Hoshizaki Lancer prior to the work being undertaken Exclusions Hoshizaki Lancer will not accept any ...

Page 17: ... rubbing on anything Air tape around TX bulb Turn on unit check thermostat operates and solenoids energise Glycol probe in correct position and suction line probe checked for sensor tightness Confirm operation of glycol probe check for temp change As per SOP PRD 094 Check pumps operate Check wiring to ensure no internal insulation is exposed All refrigeration tube work straight and not rubbing on ...

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