lancer PORTION CONTROL User Manual Download

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Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

[email protected]

lancercorp.com

Manual PN: 28-0301/05

APRIL 2012

FOR QUALIFIED INSTALLER ONLY

Volumetric Post-Mix Valve

Operation Manual

PN: 28-0301/05

PUSH

SELF-SERVE LEVER

STANDARD LEVER

PORTION CONTROL

PUSH BUTTON

10011

14512

Summary of Contents for PORTION CONTROL

Page 1: ...tserv lancercorp com lancercorp com Manual PN 28 0301 05 APRIL 2012 FOR QUALIFIED INSTALLER ONLY Volumetric Post Mix Valve Operation Manual PN 28 0301 05 Lancer is the registered trademark of Lancer 2014 by Lancer all rights reserved PUSH SELF SERVE LEVER STANDARD LEVER PORTION CONTROL PUSH BUTTON 10011 14512 ...

Page 2: ...st be carried out by qualified personnel with up to date safety and hygiene knowledge and practical experience in accordance with current regulations TABLE OF CONTENTS SPECIFICATIONS 3 1 PRICIPLE OF OPERATION 4 2 CLEANING AND SANITIZING INSTRUCTIONS 5 3 VALVESETUP 7 4 SYRUP RESTRICTOR SETTING 7 5 SYRUP PURGE PLUG 7 6 PROGRAMMER OPERATING PROCEDURES 8 7 PORTION CONTROL PROGRAMMING PROCEDURES 9 8 CO...

Page 3: ...UIREMENT 24 VAC 50 60 Hz MOUNTING Mounts on the same hole pattern with the same mounting screws as the following valves Lancer LEV Cornelius SF 1 Dole SEV McCann Turbo Flo Jr Dole FFV MAINTENANCE TOOLS When troubleshooting and accessing the Volumetric Valve the following tools will be needed Standard 2 Phillips Head Screw Driver Flat End Screw Driver Dow Corning 111 Valve Lubricant Sealant Volumet...

Page 4: ...sures that the water does not flow too fast D The paddle wheel in the flowmeter begins to spin sending signals to the circuit board see below E The computer on the circuit board monitors the signals and determines when to inject syrup into the water stream The circuit board energizes one syrup solenoid and then the other This alternating action injects a metered amount of syrup into the water This...

Page 5: ...EN EL DISPENSADOR NO USE AGUA CALIENTE A MÁS DE 140 ºF 60 ºC PODRÍA DAÑAR EL DISPENSADOR AVERTISSEMENT AVANT L INJECTION DANS LE SYSTÈME IL FAUDRA QUE LA POUDRE SEPTIQUE SOIT DISSOLUE ENTIÈREMENT DANS CHAUDE L EAU CHAUDE PERMETTRA UN MEILLEUR PROCÈS DE DISSOLUTION SUIVANT LES INSTRUCTIONS JOINTES IL EST IMPÉRATIF QUE LA SOLUTION SEPTIQUE SOIT ENTIÈREMENT ENLEVÉE EVITEZ DE METTRE LA SOLUTION EN CON...

Page 6: ...nitizing solution visually inspect around the nozzle mounting area on the valve for syrup residue Using a cloth or nozzle brush and warm water clean this area G Wipe off the dispensing lever and any other areas that may have been splashed by syrup H Wearing sanitary gloves remove drain and air dry the nozzle and diffuser I Wearing sanitary gloves carefully press the diffuser into the mounting area...

Page 7: ... SIMULTANEOUSLY PRECAUCIÓN LA VÁLVULA CONSUME 12VA EN UNA OPERACIÓN LATERAL DE OPERACIÓN DEL JARABE US ANDO UN TRANSFORMADOR ESTÁNDAR DE 75VA SE PUEDEN OPERAR HASTA SEIS 6 VÁLVULAS VOLUMÉTRICAS SIMULTÁNEAMENTE EN UN MODO DE PURGA DEL JARABE ATTENTION LA PUISSANCE ÉLECTRIQUE CONSOMMÉE PAR L ÉLECTRO VANNE EST DE L ORDRE DE 12 VOLTS AMPÈRES EN COURS DE TRAITEMENT CONTINU DU CÔTÉ SIROP LORSQU UN TRANS...

Page 8: ...eld test valves refer to PN 28 0301 12 20 95 Write Memory Press to write the programmer s displayed ratio and carbonation settings into the valve s memory Timed 5 Second Water Press to pour water for five 5 seconds The programmer will dis play the ratio the counts from the flowmeter the flow rate in oz sec and the flow rate in ml sec Timed 5 Second Pour Press to dispense a five 5 second pour of wa...

Page 9: ...me When activated the valve dispenses the appropriate drink volume If a top off has been entered the valve will pause for the programmed length of time Finally the valve will dispense the correct top off amount A Initial Install Procedure 1 Simultaneously press and hold the small cup button and the extra large cup button switches on the portion control until the LED light in center of module start...

Page 10: ...ULLY IF WIRES FOR A PUSHBUTTON OR PORTION CONTROL ARE ATTACHED PRECAUCIÓN TIRE CUIDADOSAMENTE SI ESTÁN ADHERIDOS LOS CABLES A UN BOTÓN DE EMPUJE O UN CONTROL DE PORCIÓN ATTENTION SI L ENSEMBLE EST RELIÉ PAR FILS À UN BOUTON POUSSOIR DE COMMANDE OU À UNE COMMANDE DE RÉGLAGE DE DÉBIT INDIVIDUEL LE TIRER DÉLICATEMENT B ID panel connector If applicable The circuit board connector on the Volumetric Val...

Page 11: ...olt supply E Raise valve retainer NOTE The retainer cannot be pulled up until the back block shut offs are properly closed F Pull the valve off of the back block 9 2 MOUNTING ON BACK BLOCK A Check o rings on back block Replace o rings if necessary B Apply 111 Lubricant to o rings if necessary C Press valve into the back block D Lower the valve retainer to lock the valve in place E Turn the back bl...

Page 12: ...r from the circuit board by pressing each connectors locking tab and pulling it down out of its socket D Lift the circuit board off of the valve Front Syrup Solenoid Plug Flowmeter Plug Water Solenoid Plug Rear Syrup Solenoid Programmer Plug ID Panel 12 2 INSTALLATION A Plug the connector from the rear syrup solenoid into the receptacle on the underside of the circuit board near the rear of the va...

Page 13: ...INCER LES FILS G Remove four 4 screws holding the flowmeter body in place H Carefully pull the flowmeter body and o ring off of the valve Use caution to not pull the rotor and bearings out of the flowmeter body as ball bearings are snapped into place 13 2 INSTALLATION A Place the o ring in the groove in the flowmeter body B If necessary carefully apply a small amount of 111 Lubricant to o ring NOT...

Page 14: ... Install the appropriate flow washer assembly into the keyed port on the underside of the valve body NOTE The flow washer has a flat side and a concave side The flow washer must be installed with the concave side facing the small diameter hole in the flow washer retainer D Place the flowmeter wires around the outside of the flow washer mounting port so that they will not interfere with the bottom ...

Page 15: ...LA ARANDELA DE RETENCIÓN DEL FLUJO EN SU LUGAR NO LA PRESIONE HASTA QUE LA PLACA INFERIOR SE HAYA COLOCADO FIRMEMENTE ATTENTION L EMBASE MAINTIENT LE CLAPET DU RÉGULA TEUR AINSI QUE LE COLLIER DE RETENUE DU RÉDUCTEUR DE PRESSION EN PLACE NE PAS METTRE SOUS PRESSION AVANT QUE L EMBASE NE SOIT SOLIDEMENT FIXÉE 15 2 INSTALLATION A Install o rings in groove on regulator plug B Apply 111 Lubricant to t...

Page 16: ...BRICANTE SE INTRODUZCA EN EL RESORTE O EN EL CORAZÓN DEL SOLENOIDE ATTENTION FAIRE ATTENTION DE NE PAS RÉPANDRE DE LA GRAISSE SUR LE RESSORT OU LE NOYEAU PLONGEUR DE L ÉLECTRO AIMANT E Place the flowmeter wires around the outside of the flow washer assembly so that they will not interfere with the bottom plate installation F Secure bottom plate in place with four 4 Screws G Apply 111 Lubricant to ...

Page 17: ...f the coil enough remove it and the bonnet by hand 17 2 ASSEMBLY A Slide o ring into the groove on the water plug nut B Slide bonnet over coil C Apply 111 Lubricant to o ring in plug nut D Press plug nut into top of coil bonnet assembly E Place solenoid washer on bottom end of the coil bonnet assembly F Place o ring over end of coil extending through the solenoid washer G Insert core spring assemb...

Page 18: ...19 DE LA INSTALACIÓN EL ACCESO A LOS SOLENOIDES DE ATTENTION LES ÉLECTRO AIMANTS DU CÔTÉ SIROP DEVRONT RESTER PLAQUÉS CONTRE LE CORPS PRINCIPAL SI LES ÉLECTRO AIMANTS SORTENT DE LEUR SIÈGE CONSULTEZ LES INSTRUCTIONS RELATIVES À LEUR ACCÈS ET MONTAGE CONTENUES DANS LA SECTION 19 I Lift the syrup body subassembly off of the syrup solenoids J Pull the syrup down tube restrictor assembly out of the po...

Page 19: ...BLE DURANTE LA INSTALACIÓN ATTENTION VEILLER À NE COINCER AUCUN FIL LORS DU MONTAGE L Line up holes on the bottom plate with the screw holes on the underside of the valve body M Secure bottom plate with four 4 screws N Install nozzle diffuser O Install lever arm if applicable FIGURE 22 SYRUP BODY ACCESS Nozzle Diffuser Screw Screw Screw Down Tube Syrup Body Bottom Plate Circuit Board Screw NOTE Pa...

Page 20: ...NTS DES ÉLECTRO AIMANTS DU CÔTÉ SIROP POURRONT TOMBER LORSQUE LE CORPS DE LA VANNE SERA DÉPOSÉ J Lift each syrup solenoid out of the valve NOTE The o ring mounted under neath the solenoid may stick to the solenoid when it is removed 19 2 INSTALLATION A Install an o ring over the port in the bottom of each syrup solenoid mounting area on the main body Ensure that o ring seats to bottom of mounting ...

Page 21: ... PULL OUT OF THE COIL WHEN TRYING TO LOOSEN THE COIL CAN BE DAMAGED IF DROPPED PRECAUCIÓN LA TUERCA DE LA CLAVIJA PUEDE ZAFARSE DE LA BOBINA CUANDO SE TRATA DE AFLOJARLA SI SE CAE LA BOBINA SE PUEDE DAÑAR ATTENTION IL SERA POSSIBLE QUE L ÉCROU DE BLOCAGE DE LA BOBINE SE DÉSOLIDARISE DE CETTE DERNIÈRE LORS DU DESSERRAGE DE L ENSEMBLE VEILLER À NE PAS FAIRE TOMBER LA BOBINE AU RISQUE DE L ENDOMMAGER...

Page 22: ...sition restrictor correctly B Replace flow washer assembly or install one if needed C Increase dispensing system syrup pressure D Disassemble syrup side and remove obstruction E1 Reprogram valve s memory by using keys Carb Toggle and Write Memory E2 Replace circuit board F Replace flowmeter assembly Drink Ratio Incorrect Weak or Strong Programmer unavailable A Syrup restrictor incorrectly set B Fl...

Page 23: ...ock is closed B Out of syrup C Syrup solenoid unplugged D Flowmeter unplugged E Flowmeter connector wet F Circuit board malfunctioning G Flowmeter rotor obstructed does not turn freely H Bad Flowmeter Sensor I Bad Syrup Solenoid J Syrup solenoid core is defective K Syrup side of valve obstructed A Coils click when activated by programmer syrup purge Green Red LEDs light up B Syrup purge draws no s...

Page 24: ... E Hissing sound heard out of valve A Insert connectors until locking tabs engage B Replace pushbutton C Unplug all connectors Dry out and blowdry Shake water out of plug D Replace circuit board E Continue to pour until air is purged from lines Water Leak A Screw s loose B O ring seal is bad C Flowmeter body is broken D Debris in water solenoid E Valve body broken A Water solenoid or flowmeter scr...

Page 25: ...ble harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was pur chased Comply with local regulations regarding disposal of the refrigerant and insulation 25 ...

Page 26: ...5 4 3 16 13 16 14 15 42 62 21 22 23 24 25 26 16 27 20 51 12 52 53 54 55 56 WATER PUSH SO DA SO DA WATER PUSH 57 PUSH 58 59 WATER 60 SO DA 19 20 21 22 23 24 25 26 17 18 30 16 47 44 48 45 46 50 49 28 43 31a 33 32 34a 35 3 16 40 41 36 17 29 38 37 65 64 3 66 34b 34c 31b 39 26 ...

Page 27: ...eter Assy Includes 36 R 36 02 0354 O Ring 37 04 0549 Screw 6 19 X 0 625 24242 R 38 05 1102 Filler Plate Bottom 24243 R 39 05 0960 01 Plate Bottom 24244 R 40 54 0176 01 Diffuser Body Assy 24245 R 41 05 2053 Nozzle 24246 R 42 54 0190 Down Tube 24220 Restrictor Assy R 43 82 0274 Mounting Block 19810 Item Part No Description CCUSA R 43 82 0274 Mounting Block 19810 R 44 05 0266 01 Valve Stem 12270 Moun...

Page 28: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com ...

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