lancer Metal Tower 306 Operation Manual Download Page 2

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ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the

installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and

warnings contained herein as they are intended to provide the user with essential information for the continued safe

use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and

site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualified personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................3

PRE-INTALLATION CHECKLIST........................................................................................................4

WARNINGS/CAUTIONS...................................................................................................................5-8

1. INSTALLATION.............................................................................................................................9

1.1 UNPACKING.........................................................................................................................9

1.2 SELECTING A COUNTER LOCATION.................................................................................9

1.3 WATER SUPPLY...................................................................................................................9

1.4 ELECTRICAL SUPPLY....................................................................................................9-10

1.5 SYRUP CONTAINERS........................................................................................................10

1.6 INSTALLATION OF UNIT....................................................................................................10

1.7 CONNECTION OF UNIT................................................................................................10-11

1.8 START UP...........................................................................................................................11

1.9 ADJUSTING WATER FLOW (LEV®)..................................................................................11

1.10 ADJUSTING WATER TO SYRUP RATIO (BRIX)...............................................................12

1.11 REPLENISHING SYRUP SUPPLY (5 GALLON TANKS)...................................................12

2. RECOMMENDED SERVICES AND MAINTENANCE.................................................................12

2.1 SCHEDULED......................................................................................................................12

2.2 CLEANING AND SANITIZING SYSTEMS.....................................................................12-13

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS..........................................................13-14

2.4 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS.....................................14-15

2.5 VALVES..........................................................................................................................15-17

3. TROUBLESHOOTING................................................................................................................18

3.1 NO CARBONATION............................................................................................................18

3.2 NOISY CARBONATION PUMP...........................................................................................18

3.3 OFF TASTE IN SODA.........................................................................................................18

3.4 VALVES INOPERABLE.......................................................................................................18

4. DISPENSER DISPOSAL.............................................................................................................18

5. ILLUSTRATIONS AND PARTS LISTINGS..................................................................................20

5.1 PACIFIC TOWER...........................................................................................................20-21

5.2 WIRING DIAGRAM-VALVES..............................................................................................22

5.3 WIRING DIAGRAM-MERCHANDISER...............................................................................23

Summary of Contents for Metal Tower 306

Page 1: ...nical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0496 01 JULY 2001 FOR QUALIFIED INSTALLER ONLY Metal Tower Model 306 Operation Manual PN 28 0496 01 Lancer is the registered trademark of Lancer 2014 by Lancer all rights reserved 306 ...

Page 2: ...s TABLE OF CONTENTS SPECIFICATIONS 3 PRE INTALLATION CHECKLIST 4 WARNINGS CAUTIONS 5 8 1 INSTALLATION 9 1 1 UNPACKING 9 1 2 SELECTING A COUNTER LOCATION 9 1 3 WATER SUPPLY 9 1 4 ELECTRICAL SUPPLY 9 10 1 5 SYRUP CONTAINERS 10 1 6 INSTALLATION OF UNIT 10 1 7 CONNECTION OF UNIT 10 11 1 8 START UP 11 1 9 ADJUSTING WATER FLOW LEV 11 1 10 ADJUSTING WATER TO SYRUP RATIO BRIX 12 1 11 REPLENISHING SYRUP SU...

Page 3: ...E REQUIRED Width 23 25 inches 590 5 mm Depth 23 25 inches 590 5 mm Height 48 inches 1219 2 mm ELECTRICAL Tower 24 V 60 Hz Power Supply Input 115 V 12 Amps Receptable 115 V 10 Amps Output 24 V 75 VA WEIGHT Operating 255 lbs 115 67 kg FITTINGS Soda water inlet 3 8 barb Brand syrup inlets 3 8 barb PLAIN WATER SUPPLY Min flowing pressure 20 PSI 0 138 MPA Max flowing pressure 50 PSI 0 345 MPA CARBON DI...

Page 4: ...conditioning ducts Grounded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine have a minimum clearance on all sides Located away from direct sunlight or overhead lighting Can the countertop support the weight of the dispenser Be sure to include the weight of an ice machine if necessary plus the weight o...

Page 5: ...sin supervisión Esta unidad no ha sido diseñada para suministrar productos lácteos La temperatura ambiente operativa mínima máxima para el dispensador es de 40 F a 90 F 4 C a 32 C No opere la unidad debajo de las condiciones de funcionamiento ambientales mínimos En caso de congelación se produce cesar la operación de la unidad y el contacto técnico de servicio autorizado Servicio de limpieza y des...

Page 6: ...nte o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor 5 Presión de suministro del agua de red Minimo 20 PSI 0 138 MPA Maximo 50 PSI 0 345 MPA En unidades sin regulador de presió...

Page 7: ...locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit électrique séparé N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres appareils électriques sur la même prise L interrupteur à clé ne coupe pas la tension secteur au transformateur primaire Débranchez toujours le courant électrique à l appareil afin de prévenir des blessures ...

Page 8: ...tes El suministro de agua debe estar protegido por una separación de aire un dispositivo de prevención del contraflujo situado antes del sistema de inyección de CO2 u otro método aprobado para cumplir las normas NSF Si la válvula de retención de entrada de agua tuviera pérdidas permitiría el contraflujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de ...

Page 9: ...if required but a water supply containing any appreciable quantity of silt fine sand or other debris requires a Filter ahead of the Unit The Filter cartridge must be cleaned periodically depending upon the condition of the water Failure to do so may starve the Pump and cause it to burn out thereby voiding the equipment warranty 1 4 ELECTRICAL SUPPLY F GROUNDING WARNING THE DISPENSER MUST BE PROPER...

Page 10: ... to low pressure regulator B Attach the CO2 gas line to the carbonator by attaching the line from the high pressure regulator to the single check valve marked gas on top of the carbonator tank The setting of the high pressure CO2 gas regulator should be 90 PSI 0 621 MPA to 110 PSI 0 758 MPA 5 WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2 A...

Page 11: ...alve For proper operation of the valves the pressure regulator should be set so that 40 PSI 0 276 MPA is at the backblock of the valve 2 For diet type syrup the tank pressures should be set at 10 PSI 0 069 MPA or as recommended by the syrup supplier Additional pressure may be necessary depending on the distance from the syrup tank to the unit Figure 1 Typical Valve Adjustment LEV I D PANEL Shown i...

Page 12: ...s 2 2 2 3 and 2 4 for sanitizing requirements D As Needed Keep exterior surfaces to include drip tray and cup rest of dispenser cleaned with damp clean cloth 2 2 CLEANING AND SANITIZING SYSTEMS A General Information 1 Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines The operator of the equipment must provide continuous mainte...

Page 13: ...uld be prepared NOTE Extended lengths of product lines may require that an additional volume of solution be prepared b Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 200 parts per million PPM available chlorine 2 3 CLEANING AND SANITIZING FIGAL SYSTEMS A Remove quick disconnect from syru...

Page 14: ...L SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD ADVERTENCIA ENJUAGUE SOLUCIÓN DESINFECTANTE DE SISTEMAS DE JARABE SEGÚN LAS INSTRUCCIONES RESIDUAL SOLUCIÓN DESINFECTANTE SISTEMA DE IZQUIERDA EN PODRÍA GENERAR RIESGOS PARA LA SALUD AVERTISSEMENT RINCER D ASSAINISSEMENT SOLUTION DE SYSTÈMES DE SIROP COMME INDIQUÉ RESIDUAL SOLUTION DÉSINFECTANTE GAUCHE DANS UN SYSTÈME POURRAIT CREER D...

Page 15: ... SISTEMA DE IZQUIERDA EN PODRÍA GENERAR RIESGOS PARA LA SALUD AVERTISSEMENT RINCER D ASSAINISSEMENT SOLUTION DE SYSTÈMES DE SIROP COMME INDIQUÉ RESIDUAL SOLUTION DÉSINFECTANTE GAUCHE DANS UN SYSTÈME POURRAIT CREER DANGER POUR LA SANTÉ K Draw drinks and refill lines with end product to flush sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization ...

Page 16: ...and clean potable water at a temperature of 90 to 110 F The cleaning solution should be 2 sodium hydroxide b Sanitizing Solution 1 Prepare a chlorine solution less than pH 7 0 containing 50 PPM available chlorine with clean potable water at a temperature of 90 to 110 oF Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and s...

Page 17: ...PN 52 1912 places the valve in continuous syrup side operation The targeted uses for the purge plug consist of priming the syrup line on an initial Volumetric Valve install and for cleaning and sanitization of the syrup side of the dispensing unit 2 Operation of the syrup purge plug is as follows NOTE With a standard 75 VA transformer up to six 6 Volumetric Valves can be operated in the syrup purg...

Page 18: ...MPA Change CO2 tank if required F Check switch on carbonator Check water in check valve for blockage Check carbonator control Check carbonator pump for efficiency 3 2 Noisy Carbonator Pump A Insufficient water supply or water leak allowing air to be pulled into pump B Loose pump coupling A Provide adequate water supply Check strainer for cleanliness B Tighten set screw on pump coupling 3 3 Off tas...

Page 19: ...NOTES 19 ...

Page 20: ...5 ILLUSTRATIONS AND PARTS LISTINGS 5 1 PACIFIC TOWER 8 10 7 11 2 1 9 8 4 3 5 6 7 12 13 14 15 16 17 18 20 21 22 27 23 24 28 29 25 19 26 30 31 32 7 20 ...

Page 21: ...D 15 52 2394 Harness Assy 6 Valve 16 23 1138 01 Structure and Manifold Assy GT 17 04 1112 Screw 5 16 18 X 2 000 HH H BL S ZP 18 82 3029 Power Supply Assy 120 24V 75W EX SW 19 25 0069 Transformer 50VA 24V 115V60 Plug In 20 52 1473 Harness Assy Hook up MQ IC 21 15 0204 Tape Double Coated Acrylic Foam 22 12 0225 Bi Pin Lamp Holder 23 04 0135 Screw 6 32 X 0 312 PH PH MS SS PL 24 11 0007 Nut Wire Vendo...

Page 22: ...5 2 WIRING DIAGRAM VALVES B W B W B W B W WIRING DIAGRAM FOR VALVES TO VALVES TO KEY LOCK TO POWER SUPPLY 82 3029 22 ...

Page 23: ...WIRING DIAGRAM FOR MERCHANDISER TO POWER SUPPLY 25 0069 W W B W FLUORESCENT LAMP INVERTER BALLAST 4 3 WIRING DIAGRAM MERCHANDISER 23 ...

Page 24: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com ...

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