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INSTALLATION AND SERVICE

MANUAL

FOR

LANCER SERIES 800

COUNTER ELECTRIC

DISPENSER

REV:

10/07/04

P.N.

28–0601/03

This Manual supersedes Installation and Service Manual, 28-0601/02, Dated 10/29/98,

and is being published ONLY on the Lancer Web Site

Patent Number:  5,499,744

FAX ENGINEERING: • 210-310-7096

"Lancer" is the registered trademark of Lancer

Copyright — 2004 by Lancer, all rights reserved.

Manufactured for

Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

Summary of Contents for 800 series

Page 1: ...registered trademark of Lancer Copyright 2004 by Lancer all rights reserved Manufactured for Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and...

Page 2: ...S 6 5 CONVERTING FROM BUILT IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS 6 5 1 REMOVING EXISTING BUILT IN SYRUP PUMPS 6 5 2 INSTALLING REMOTE PUMP OR SYRUP TANKS 7 5 3 CONNECTION FOR PLAIN WATER PROD...

Page 3: ...EMPTY 12 6 27 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT 12 6 28 BIB PUMP FAILS TO STOP WHEN DISPENSING VALVE IS CLOSED 12 6 29 NO PRODUCT OUT LIGHT 12 6 30 LOW OR NO CARBONATION 12 7 ILLUSTRATIO...

Page 4: ...he nominal line voltage consider installing a surge protector or similar protection device 4 There is a five 5 minute delay which prevents the compressor and condenser fan from starting until the dela...

Page 5: ...vident notify delivering carrier and file a claim against same B Each kit contains a list of the parts and a drawing showing the proper assembly of the parts 1 4 SELECTING A COUNTER LOCATION A Select...

Page 6: ...refrigeration deck B Check the dispenser serial number plate for unit s correct electrical requirements Do not plug into wall electrical outlet unless serial number plate current shown agrees with lo...

Page 7: ...T 8 FEET 2 4 M IF EITHER THE HEIGHT OF PUMPS OR LENGTH OF INLET LINE LIMITATIONS IS EXCEEDED REMOTE SYRUP PUMPS OR PRESSURIZED SYRUP CONTAINERS SHOULD BE USED A Remove the protective caps from the syr...

Page 8: ...ater flow can be adjusted between 1 25 oz sec 37 ml sec or 2 50 oz sec 74 ml sec on all dispensing valves using the following procedure B The refrigeration unit should have been running for a least on...

Page 9: ...nit s condenser using a soft brush C Reinstall the bonnet and plug in the unit 2 4 EVERY SIX 6 MONTHS A Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this manua...

Page 10: ...ERS OF EACH GROUP CAN CAUSE SERIOUS PROBLEMS WITH FOAMING DISTORTION OR DISCOLORATION OF POLYMERIC PARTS POOR RINSIBILITY AND OFF TASTE THE RINSIBILITY AND OFF TASTE PROBLEMS HAVE BEEN ESPECIALLY PREV...

Page 11: ...e caution not to bend crimp or kink the 1 4 inch tube at the loop It may be necessary to use a tie wrap D Make all necessary connections on remote pump system or syrup tank E Turn on water 25 to 50 PS...

Page 12: ...mum 70 PSI for BIB pumps B Shutoff on mounting block not B Open shutoff fully fully open C Foreign debris in syrup flow C Remove syrup flow control from control upper body and clean out any foreign ma...

Page 13: ...charge unit If unit is not frozen G Check water supply G Turn on water and shut unit OFF then ON to reset carbonator H Carbonator timed out H Turn unit OFF then ON to reset carbonator I PCB malfunctio...

Page 14: ...s A Restricted airflow A Check clearances around sides top and inlet of unit Remove objects blocking airflow through grill B Dispenser connected to hot B Switch to cold water supply water supply C Ref...

Page 15: ...compressor off failure 6 20 Compressor starts and A Dirty condenser A Clean the condenser runs a short time but B Insufficient or blocked air flow B Remove all obstructions and allow shuts off on over...

Page 16: ...eak in syrup inlet or outlet A Replace line no flow line B Defective BIB pump check B Replace BIB pump valve 6 26 BIB pump continues to A Leak in suction line A Replace line operate when bag is B Leak...

Page 17: ...ousing 2 27 0108 Clear Lens 3 82 2573 ELS Marquee with Standard ENJOY Panel 4 52 2125 ELS Jumper Harness 5 52 1956 PCB ELS Lamp Driver 6 52 1966 Reflector Assy 7 52 2113 Power Harness 8 06 2037 Label...

Page 18: ...32 34 35 36 35 29 28 38 8 37 39 40 1 2 3 4 26 25 12 24 23 22 21 14 11 19 20 10 9 5 13 18 17 16 14 15 8 27 7 33 31 30 31 8 8 6 14 7 2 800 CED CABINET ASSEMBLY...

Page 19: ...0851 Label Overflow 20 REF Front Support 30 6882 Front Support SS 30 6999 Front Support Painted 21 04 0074 Nut Clip 22 04 0068 Screw 10 24 x 0 375 FH Machine 23 11 0015 Socket Housing 24 13 0005 Bush...

Page 20: ...0 CED REFRIGERATION DECK ASSEMBLY 12 11 37 38 31 30 46 5 33 34 35 47 42 39 41 43 40 36 11 18 15 49 10 17 48 9 8 50 16 11 45 44 7 6 32 30 19 13 14 11 6 52 7 1 4 2 51 20 21 3 25 22 24 23 27 28 29 26 54...

Page 21: ...or 83 0033 Compressor R 134a 115V 60Hz 83 0034 Compressor R 134a 230V 50Hz 83 0038 Compressor R 134a 220V 60Hz 23 02 0114 Grommet 24 04 0537 Washer Flat 0 467 ID 25 03 0150 Retainer Clip 26 REF Relay...

Page 22: ...CARBONATOR WATER SYRUP LINE ASSEMBLIES 14 13 12 15 11 10 4 16 7 19 5 8 16 6 9 39 3 2 5 19 7 6 17 19 6 18 8 5 7 8 16 23 16 24 30 31 20 24 21 16 29 29 22 1 29 25 26 29 27 29 28 29 35 34 33 32 41 40 39 3...

Page 23: ...dy 19 03 0021 Spring 20 48 0914 Water Line Assy 21 48 1444 Manifold Assy 22 48 1447 Adapter CO2 Water out 23 01 0204 Cap 24 05 0017 Flare Seal Washer Large 25 48 1427 Tube Assy Syrup No 1 26 48 1428 T...

Page 24: ...7 5 800CED CONTROL HOUSING ASSEMBLY 21 20 3 10 11 1 16 17 6 5 4 7 12 13 14 15 9 2 18 19 8 6 22 20...

Page 25: ...rd Assy without ON OFF Switch 10 12 0089 ON OFF Switch 11 52 0868 Lead Assy ON OFF Switch 12 52 0904 Lead Assy Trans Primary 1 13 52 0905 Lead Assy Trans Primary 2 14 52 0906 Lead Assy Compressor 1 15...

Page 26: ...RT NO DESCRIPTION 18 0253 01 Regulator Assy Water 1 05 0017 Washer Seal Flare Nylon 2 49 0227 Hose Regulator Assy 3 18 0252 Regulator 4 01 0446 Fitting Barb 5 07 0481 Bracket Regulator 6 04 0061 Screw...

Page 27: ...0251 Pump Assy Mini 3 02 0005 O Ring 4 04 0359 Screw 8 32 x 3 100 PHD PH F Z CHR 5 49 0278 Tube Assy Syrup Out 6 04 0275 Screw 8 16 x 0 427 THMD PH PLS 7 05 0604 Plug CO2 Manifold 8 54 0093 Manifold A...

Page 28: ...S4 S3 S2 B W B W W S1 B KEY SWITCH BR G WIRING DIAGRAM PN 06 1724 CHASSIS GROUND OPTIONAL WATER BOOST PCB IBC J5 CHAMFER PIN 1 CONTROL BOX DESCRIPTION SYM LABEL W J3 G B W OR R B W PLAIN BLK KILL SWIT...

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