background image

Senseurs

et
systèmes

pour

la
technique

de
combustion

Sensors

and

Systems

for

Combustion

Engineering

Sensoren

und

Systeme

für

die

Feuerungstechnik

Burner

Control

F

A

1

-

0085

A

U
0207

Bedienungsanleitung

Operating

Instructions

Mode

d’emploi

Summary of Contents for FA1

Page 1: ...mes pour la technique de combustion Sensors and Systems for Combustion Engineering Sensoren und Systeme f r die Feuerungstechnik Burner Control FA1 0085 AU 0207 Bedienungsanleitung Operating Instructi...

Page 2: ...Z Charge D fault historique vers le haut Z Last St rhistorie ab Z Load Fault history down Z Charge D fault historique vers le bas Z Handbetrieb Ein Aus Z Manual operation on off Z Exploitation manuell...

Page 3: ...zeige Betriebswerte Status Lastwert Sollwert R ckf Istwert R ckf Sollwert digitale Eing nge 2 Auswahl Betriebsarten UEAN PARA O AUTO EINS SPLO O 2 1 UEAN Anzeige berwachungsprozessor PARA Parametrieru...

Page 4: ...oitation Exploitation manuelle EN HORS S lection du genre d exploitation Commutation d affichage Canal 1 ferm Canal 1 ouvert Transfert Acquitter Choix des valeurs d exploitation afficher Acquittement...

Page 5: ...DPS load input Minimum group running time Post ventilation time Pre ventilation air dampers delay time Interface parameters Set pilot burner Automatic restart after fault Load control unit set point i...

Page 6: ...y 25 Call up running time counter 26 Call up the checksums and safety times 27 Re enter range limits 28 Brief description 29 36 Control range 37 Control action 38 40 Mode abbreviations used 49 Integra...

Page 7: ...outputs 86 Suggested safety interlock chain wiring 86 Exhaust of test line over the roof 87 Switch and key combinations 88 89 Direct connection of Speed sensor 90 91 Changeing motors potentiometers 92...

Page 8: ...ose de 1 sortie de r glage en trois points ou Br ve description si applicable si applicable si applicable si applicable si applicable EN 1643 Burner Control FA1 assure le r glage partir d un param tre...

Page 9: ...are or programming unit As dispay for enduser a customers interface is connectable via LAMTEC SYSTEM BUS The Burner Control FA1 continuously monitors its own functionins and those of the connected con...

Page 10: ...s peuvent tre transmis 3 cha nes s par es de s curit Surveillance de la pression de l air Oppression de pr ventilation Surveillance de la pression minimale du gaz pour contr le d tanch it Signal de fl...

Page 11: ...de type FFS 06 FFS 05 ou FFS 05UV S il n y a pas de surveillance on peut connecter sur la borne 53 tout autre capteur conforme aux normes DIN EN 298 et ou DIN EN 230 et admis fonctionner en permanence...

Page 12: ...ations to the unit The unit s inputs and outputs must only be wired according to the specifications in these instructions LAMTEC GmbH Co KG will not be liable for damage or injury arising out of a fai...

Page 13: ...f control element the aeration is used to enter and or test the range limit After reaching its top position the mechanical compound control element remains in the open position The Burner Control FA1...

Page 14: ...e load point after 3 sec Then the Burner Control FA1 follows the power control unit default setting Cancellation of the terminal 58 signal is followed by shut off The main valves close In gas operatio...

Page 15: ...rise 9 p les Sub D Pour ceci utiliser le c ble de raccordement livr sous le Nr d article 663R0430 Le transfert de donn es se fait par Syst me BUS LAMTEC Alternativement il est possible de raccorder l...

Page 16: ...he password using keys to condition on delivery 0000 Press key appears above and i e keys functioning Set the display to Parm by means of keys or The required parameter is selected by means of keys or...

Page 17: ...ateur de charge Respectivement s lection du r gulateur de charge Tous ces param tres doivent tre introduits avant la mise en service de l installation Voici encore quelques autres param tres que vous...

Page 18: ...le param tre doit tre position sur 0 S lectionner le param tre No 729 Introduire la dur e minimale de la liaison de passage de la charge minimale la charge maximale en secondes Valeur standard 10 sec...

Page 19: ...Restart see fault codes p Restart occurs after the set number of seconds This parameter must be set whilst following the specification for the firing system Select parameter No 796 and 798 Set point...

Page 20: ...mit i e outside temperature at end of set point shift 801 Lower limit i e outside tempe rature at start of set point shift Select parameter No 809 0 display in digits 1 display in C 2 display in bar i...

Page 21: ...sconnecting the PC link switch back to automatic mode Remove connection at terminal 59 As soon as the Burner Control FA1 is supplied with voltage it attempts to drive the actuator motor to the lower b...

Page 22: ...s Display to actual value feedback Display approx 900 920 points on three point step out puts If other values are displayed set limit switches and or potentiometers in the motor accordingly Display ap...

Page 23: ...h to s p feedb With the keys and bring control element to ignition position Press Enter key Really ignite appears on the display If not press and redefine ignition position Press Enter key again to co...

Page 24: ...ifi s en tout temps en s lectionnant un point et en introduisant la nouvelle valeur de la charge dans la position correspondante de r glage Presser la touche EI appara t au milieu de l cran Commuter s...

Page 25: ...ey The Burner Control FA1 stores the last 10 faults with the associated running time counter reading Prerequisite Burner Control FA1 must not be in Fault Press key Press key Last fault code appears on...

Page 26: ...nters refer to the burner s running time They start timing as soon as the burner is in operation with the relevant curve set flame signal is present Press key A running text appears in which the follo...

Page 27: ...Angabe der 1 Sicherheitszeit ist dann irrelevant Mit den Tasten und auf R ckf hrung Sollwert stellen Eingabetaste dr nacheinander werden angezeigt CRC 16 der Ebene 0 1 und 2 vom Inbetriebnehmer nderba...

Page 28: ...ie la valeur de consigne prend directement cette valeur Introduire le mot de passe voir page 16 Restaurer la courbe pr alable s affiche sur le display Presser la touche Presser la touche jusqu ce que...

Page 29: ...ng via floating contact Combustion is triggered internally by the power control unit The limit values that switch the burner on and off should be set via parameter adjustment If the burner is shut dow...

Page 30: ...l und Istwert angezeigt Der Sollwert wird mit den Pfeil Tasten eingestellt und beim Loslassen der Pfeil Taste bernommen Die Betriebsfunktion Leistungsregler einstellen wird mit einem nochmaligen Druck...

Page 31: ...ctly as Pt 100 terminal 21 20 19 as three wire connection Outside temperature set point shift only availible if Burner Control FA1 has option weather control as PT100 as three wire connection terminal...

Page 32: ...t d terminer la valeur de consigne du r gulateur de puissance voir image page 33 Steam pressure Weather control When using a steam pressure signal on terminal 3 4 and 5 terminal 19 and 21 must be shor...

Page 33: ...consigne 2 et la valeur de consigne minimale 2 Selon la configuration le contenu est attribu en cons quence En activant l option conditions atmosph riques et adaptation des param tres il est possible...

Page 34: ...gulator s actual value is equal to or larger than the parameterised startup maximum temperature this startup circuit is overridden In order to prevent a situation where with an excessively large deman...

Page 35: ...is divided into 3 ranges The first part lies below the set point and forms the lower control range The second part lies above the set point and forms the upper control range whilst the third part als...

Page 36: ...lie en des PT 100 Signals z B Schalter ber Klemme 19 und 20 wird der Lastregler abge schaltet Der Verbund folgt dann direkt der Vorgabe des Signals das an dem Eingang Lastvorgabe Klemmen 3 bis 6 anlie...

Page 37: ...the actual value reaches this range the compound runs at base load It also follows from this that the value in Burner Off is generally greater than that in Upper control range Otherwise there is no s...

Page 38: ...n dieser Vorgang durchgef hrt wird Der Wert sollte der Totzeit der Regelstrecke entsprechen P Faktor Der Proportional Faktor wirkt direkt auf die Abweichung also die Differenz zwischen Sollwert und Is...

Page 39: ...von 25 Punkten 5 x Beispiel 50 10 Beispieleinstellungen P Faktor 10 I Faktor 5 D Faktor 50 max Last Lastvorgabe Sollwert Nachstellzeit 10 s Abstand vom Sollwert 10 Pkt Istwert Beispiel T1 T2 T3 T4 T5...

Page 40: ...e du br leur il est conseill de sur dimensionner le param trage du facteur D En allongeant le temps de compensation la part du facteur D peut alors tre augment e car la chaudi re exige plus de temps p...

Page 41: ...roof depending on the system for suggested circuit see Appendix A check is then conducted to see whether the line remains pressureless for 30 seconds Otherwise the procedure is as described previousl...

Page 42: ...n non no non no nein Vanne gaz 2 c t br leur ouverte pendant 2 sec Tron on de contr le d tanch it sans pression Gaz min 0 Leak test Contr le d tanch it Dichtheitskontrollstrecke drucklos Gas min 0 Lea...

Page 43: ...h f r einen maximalen Gasdurchsatz von 50 m h lautet die Formel zu Dabei ist f r Dp der Zahlenwert in mbar einzusetzen F r einen Gasdurchsatz Q von 50 m h lautet die Formel zu Dabei sind die Zahlenwe...

Page 44: ...h die zu berpr fende Gasstrecke darf nicht gr er als 83 3 dm sein um die geforderte Leckmenge von 200 dm h erkennen zu k nnen 3 3 3 3 3 7 7 Y VP 416 20 dm 3 dm 3 Y VP 20 8 7 7 Y VP 200 20 dm 3 dm 3 L...

Page 45: ...iter is stopping So only the ignition valve is active Sequence in gas operation GL RG Stabilisierungszeit 3s 0 Xs Z nd stellungs quit tierung Gas ventil 1 Gas ventil 2 Z nd ventil Z nd trafo 46 68 67...

Page 46: ...kommt wird eventuell nach einer Dichtheitskontrolle vor Betrieb bei Gas der para metrierte Z ndvorgang des Brennstoffs ohne erneutes Einschalten des Z ndtrafos und ohne die Trafovorein schaltzeit ausg...

Page 47: ...the output for the oilpump stays active LSB module Adress 31 input 1 Since it s not sure how long the standby mode applies a separate ignition flame guard must be approved for continuous operation or...

Page 48: ...1 StandBy Betrieb S StandBy service tandBy operation CAN GND n c o n BUS Ausgang sortie output Anschlusskabel f r LSB 663R0421N Connecting cable for LSB 663R0421N Cable de raccordement pour LSB 663R04...

Page 49: ...Off no signal present EI Setting SL Clear memory EV Setting Pre ventilation as Pre ventilation ES Setting Control as Automatic but Burner Control FA1 on Set ST Fault VO Pre ventilation HA Manual mode...

Page 50: ...sen Es sind folgende LAMTEC Flammenf hlertypen anschlie bar FFS 05 FFS 05 UV FFS 06 FFS 06 UV inclusive der entsprechenden Untertypen Kennwerte Flammenf hler Erforderliche Eingangswerte aus der Flamm...

Page 51: ...ndet Empfindlichkeitseinstellung am Flammenf hler FFS 06 IR und FFS 05 Die Einstellung erfolgt an den Schaltern S1 und S2 zug nglich nach ffnung des F hlergeh uses Self monitoring principle Signal pro...

Page 52: ...slower toward ist tip For individual monitoring the should be so aligned that the first third of the flame is observed Thus the flame sensor s correct alignment is essential for achieving a high degr...

Page 53: ...Die Auswertungsschaltung f r alle F hlertypen ist in der Burner Control FA1 untergebracht Der Kabelanschluss vom F hler zur Burner Control FA1 erfolgt f nfpolig statischgeschirmt mit dem Potential de...

Page 54: ...dass mit l nger werdenden Rohrstutzen der vom F hler erfasste Bereich der Brennerflamme eingeengt wird Die Sicht ffnung muss ggf Durch ein entsprechendes Schutzglas abge dichtet sein Reset dr cken Tas...

Page 55: ...ed To this end the fuel supply to the burner monitored by the flame sensor should be shut off It is necessary to check that after the flame is extinguished the safety interlock closing signal is trigg...

Page 56: ...g during safety period 101 Internal fault 102 Internal fault 103 Internal fault 104 D A converter defective 105 Curve data are defective Curve set No An H before the fault code indicates that the main...

Page 57: ...tentiometer defect feedback varies too rapidly channel 1 171 Dead band exceeded for too long channel1 181 Dead band not attained for too long channel 1 191 1 monitoring band exceeded for too long chan...

Page 58: ...not pull on 503 Internal comparison relay output terminal 66 does not pull on 505 Internal comparison relay output terminal 61 does not pull on 506 Internal relay self test error 509 Internal relay se...

Page 59: ...ck connection of the gas valve 552 No valve connected check fuse F3 und F4 600 Program monitoring time FAT elapsed 601 Leak check fault gas pressure still present 602 Leak check fault gas pressure abs...

Page 60: ...asts too long without pilot burner 730 Servicing mode without pilot burner 731 Ignition valve opened without pilot burner 732 Incorrect signal combination during operation 733 Incorrect signal combina...

Page 61: ...ster is stopped 792 BUS data length is wrongly designed 793 BUS master is disconnected 800 Error in the parameters at parameter No 900 Fault in sequencer self test 901 Terminal 24 24 volt cut out defe...

Page 62: ...924 Relay driver self test terminal 67 output defective 926 Relay driver self test terminal 61 output defective 929 Relay driver self test terminal 63 output defective 930 Relay driver self test fault...

Page 63: ...er le param tre indiqu Contr ler et ventuellement modifier la valeur affich e ________________________________________________ ________________________________________________ ________________________...

Page 64: ...be inputted again ________________________________________________ Voltage levels are checked in the unit These can give rise to false errors as a result of incorrect external wiring 901 904 905 906 9...

Page 65: ...cessor A signal change occurs only for such a brief instant that the main processor detects it but the monitoring pro cessor does not Check signal sequence At fuelnoil flames decrease flame scanner in...

Page 66: ...e point step control output the feedback values vary more rapidly than the maximum specified in the parameter section Check potentiometers for short circuits otherwise Change potentiometers Text messa...

Page 67: ...must be present up to the end of the ignition sequence to the end of the 2 safety period nd 451 ________________________________________________ ________________________________________________ E14 Su...

Page 68: ...itch Set pressure switch In the case of venting into the combustion chamber or over roof Main gas valve 2 burner side does not open Check valve Check wiring Check fuse Fault 602 No pressure forms in t...

Page 69: ...603 At the start of the leak test the gas pressure monitor indicated that there is still gas present in the leakage test line Automatic venting is deactivated via parameter 770 Vent the leakage test l...

Page 70: ...ne de s curit borne 52 cha nedes curit dufuel borne51 commutationdelavaleur deconsigne borne50 surveillantdelapressiond air borne48 pressiondugaz min borne47 pression du fuel min borne46 s lection du...

Page 71: ...remettre ce param tre z ro L annulation d un d faut par le Langreset efface le contenu du compteur interne du mode de maintenance Au prochain d marrage la pr ventilation sera effectu e de nouveau Post...

Page 72: ...u combustible Flame signal Signal de flamme Gas pressure max Pression du gaz max Compound drive Commande de compound Oil valves Vanne de fuel Fan On Ventilateur enclench Oil pump Pompe fuel Ignition t...

Page 73: ...gnition transformer Transformateur d allumage Ignition valve Vanne d allumage Gas valve 1 gas line Vanne de gaz 1 tron on de gaz Gas valve 2 burner side Vanne de gaz 2 c t br leur Gas pressure min Pre...

Page 74: ...ansformer Transformateur d allumage Ignition valve Vanne d allumage Gas valve 1 gas line Vanne de gaz 1 tron on de gaz Gas valve 2 burner side Vanne de gaz 2 c t br leur Oil pressure min Pression du f...

Page 75: ...1 tron on de gaz Gas valve 2 burner side Vanne de gaz 2 c t br leur ldruck min Oil pressure min Pression du fuel min Zerst uberluftdruck Atomizer air pressure Pression d air du pulv risateur Anhang Di...

Page 76: ...e correspondingly Leakage test time can be programmed Iirrelevance time oil analogue safety interlock circuit st 1 1 nd nd 2 1 1 2 par 786 standard 30s Wenn Leistungsregler im Ger t aktiv ist ist dies...

Page 77: ...Feedback Channel 1 6 4 5 7 3 Lastvorgabe Charge nominale Poti DPS 0 4 20mA 2K2 2K2 Schnittstelle interface 1 serielle 1 serial Retour Canal 1 SYSTEM BUS LAMTEC 64 62 63 61 Contact Select Jumper 60 F5...

Page 78: ...V f ex passive steam pressure regulator At steam pressure actual value to terminal 3 4 and 5 and terminal 20 and 21 short circuited Switch of internal regulator terminal 19 and 21 short circuited You...

Page 79: ...al load regulator Raccordement r gulateur externe de puissance 38 38 38 37 37 37 36 36 36 35 35 35 Burner Control FA1 Burner Control FA1 Burner Control FA1 Burner Control FA1 6 5 4 3 0 4 20 mA Burner...

Page 80: ...e de bus LAMTEC on board LT 2 LT 2 BR101 BR105 1 2 BR101 BR105 1 2 Abschlusswiderstand aktiv 2 3 Avec r sistance terminal Terminator enable Abschlusswiderstand passiv 1 2 Sans r sistance terminal Term...

Page 81: ...LAMTEC SYSTEM BUS Syst me de bus LAMTEC on board LT 1 bis SN 0599 LT 1 ab SN 0600 LT 1 ab SN 0600 BR301 BR302 1 2 BR303 1 2 BR304 1 2 BR305 1 2 BR301 BR302 1 2 BR303 1 2 BR304 1 2 BR305 1 2 Abschluss...

Page 82: ...du BUS LSB il est n cessaire de positionner le commutateur sur ON r sistance de ligne utilis e Dans tous les autres cas positionner le commutateur sur OFF r sistance de ligne non utilis e 2 LSB plug T...

Page 83: ...einheit 9 pole Sub D jack service and programming interface for connecting the operating unit 9 p le Sub D prise femelle interface de service et programmation pour connexion console de commande 9 poli...

Page 84: ...s On peut ainsi r aliser une interrogation distance des cycles de service des appareils Le c blage entre le modem et le module RS422 adaptateur interface doit tre effectu par vos soins avec une condui...

Page 85: ...t 101 LT2 carte m re position 2 3 pont 12 et 13 platine processeur position C LT1 LT2 663R0401ETA Busanbindung Profibus Kommunikationsprozessor ETAMATIC 663R0401ETA Busanbindung Profibus Kommunikation...

Page 86: ...C combination and N to let the testing current flow Burner Control FA1 Les charges raccord es doivent tre aussi connect es avec l Burner Control FA1 sur position br leur d clench pour que le courant d...

Page 87: ...ring for venting the gas line over the roof in conjunction with the Burner Control FA1 Exemple de raccordement de l a ration du tron on d tanch it sur le toit en liaison avec le Tenir compte du diam t...

Page 88: ...ing Press or not in fault mode Automatic Quit manual mode Automatic Setting Load rating Press or Load adjustable via switch 1 Setting EG ES mode is activated Load rating Clear memory S Setting EG ES m...

Page 89: ...Affichage Mode Touches Divers Lastregler Sollwert ndern Lastwert Regelbetrieb Taste u gleichzeitig wenn Anzeige blinkt mit Tasten R gulateur de puissance valeur de charge Service und Sollwert einstell...

Page 90: ...he damper motor potentiometer connections must be positive interlock connections i e not able to rotate In addition potentiometers with high quality standards must be used see next page If one of the...

Page 91: ...interlock connection Schimpf All motors with feedback type R1 and type R2 Landis SQM series with potentiometer PL 240 Haselhofer HD 60 D 2 with Novo technik potentiometer Haselhofer HD 60 D 10 with N...

Page 92: ...motor is easy Normally there are no burner adjustments necessary after the change Motors with LAMTEC pre calibration are adjusted at LAMTEC in that way that 0 90 degree has the same potentiometer val...

Page 93: ...tion it is necessary to check the burner adjustment after the change because the potentiometer value and the position of the switches may differ a little This may lead to an other position of the damp...

Page 94: ...s the same like noted before Fix potentiometer in according to the instroduction of the motor manufacturer Proof burner adjustments and change if necessary Since the normally used potentiometers can h...

Page 95: ...chiene Auf der R ckseite des Ger tes sind parallel zu den Klemmleisten rechts und links zwei Schienen ange bracht Alle Schirme sind dort aufzulegen Auch der PE von au en ist dort aufzulegen Verlegung...

Page 96: ...bles from the field e g potentiometer wires are best run up directly to the Burner Control FA1 without intermediate terminals If intermediate terminals are absolutely necessary the screening should al...

Page 97: ...les param tres accessibles lors de la mise en service Signification Attribution de fonction au canal 1 5 Liaison m canique interconnect e Liberation du canal du jeu de courbes 1 sous forme de bits b 0...

Page 98: ...s Valeur de consigne 1 minimum valeur de consigne1 en Digit C ou en bar xx x Temps de postcombustion signal de flamme insignifiant en sec pour le contr le de l extinction de la flamme apr s le d clenc...

Page 99: ...te inf rieure de la pression 4 mA correspondant l entr e de la valeur r elle x bar xx x Active seulement si param tre 809 2 Limite sup rieure de la pression 20 mA correspondant l entr e de la valeur r...

Page 100: ...tion de la langue d sir e 0 Allemand 1 Anglais 2 Fran ais 3 4 Su dois 5 6 Hollandais Toutes ces langues ne sont pas encore disponibles actuellement Red marrage automatique en cas de d faut Retard en s...

Page 101: ...rrying a potential Digital signal inputs The Burner Control FA1 self tests will not allow the parasitic capacitance on the lines connected to the digital inputs to exceed 2 2 F The length of the cable...

Page 102: ...time at 90 ID No 662R2112 Servomotor 40 Nm 60 sec running time at 90 ID No 662R2121 Other servomotors only after confirmation through LAMTEC Continuous control output optional Apparent ohmic resistanc...

Page 103: ...slow acting fuse Contact for actuation of the main gas valve on the gas line side Contact for actuation of the main gas valve on the burner side several contacts are fed through one fuse The sum of al...

Page 104: ...tion transformer Terminal 64 Contact for actuation of both oil valves Contact for actuation of the ignition valve s Contact for actuation of the ignition transformer max 1 A cos max 0 4 max 1 A cos 0...

Page 105: ...0 8 1 Pre ventilation time of 30 999 seconds safty time in operation 1 sec 1 safety time Oil 4 sec 1 safety time Gas 4 sec 2 safety time Oil 4 sec when starting without pilot burner safety time 2 safe...

Page 106: ...combination burner by internal control module unlimited 1 serial interface on 25 pole Sub D connector addressable only via adapter RS 232 1 LAMTEC SYSTEM BUS interface on 9 pole Sub D connector lenght...

Page 107: ...rs with Y0 or Y1 in type designation Owing to the large number of useable transducers LAMTEC has only one two wire element and ona three wire element in the range It is selected so as to cover a numbe...

Page 108: ...llation Cabinet mounting Position of use any Customer interface Panel mounting 144 x 256 x 89 Annexe Donn es techniques Dimensions Longueur x largeur x hauteur en mm Burner Control FA1 Profondeur d en...

Page 109: ...cht Appendix Annexe Rear view Vue de l arri re PC Anschluss nur ber LAMTEC Schnittstellen Adapter m glich PC connection possible only via LAMTEC interface adapter Raccordement un PC possible uniquemen...

Page 110: ...e dans un plage de tension Devective des appareilles de gaz 97 23 EC Druckger terichtlinie Konformit tsbewertung Kategorie IV Module B u D Module B and D Directive equipment sous pression valuation de...

Page 111: ...ant Month Year Product Designation The compliance of the designated product with the provisions of the above mentioned Directives is verified by adherence to the following standards and regulations Ha...

Page 112: ...efon 49 06227 6052 0 Telefax 49 06227 6052 57 Internet http www lamtec de e mail info lamtec de Presented by Remis par berreicht durch LAMTEC Leipzig GmbH Co KG Schlesierstra e 55 D 04299 Leipzig Tele...

Reviews: